Today, we’re diving into the world of DIY workbenches, because who needs those overpriced, store-bought ones anyway? Let’s get started!
Step 1: Plan Your Masterpiece
Ever since I completed my garage renovation, I’ve had this big empty space begging for a workbench. After scouring the internet and discovering that decent workbenches cost more than my first car, I decided to build my own. The goal? A beast of a workbench that can handle anything from a transmission rebuild to refurbishing a truck dash. Oh, and it had to be budget-friendly. Challenge accepted!
Step 2: Gather Materials (and Patience)
Here’s what you’ll need for this $250 wonder:
- 2 – sheets of 3/4 inch birch plywood (4×8 sheets)
- 1 – sheet 1/4 inch hardboard
- 2 – 1/2″x3x6ft Poplar Board
- 2 – 1x3x8 Poplar Board
- 1 Set – Adjustable workbench legs: https://amzn.to/2JYEzQS
- 1 Set – Swivel Casters: https://thd.co/3oumIQQ
- Primer: https://amzn.to/3oxbECL
- Bedliner: https://amzn.to/38w6LnF
- Titebond III Wood Glue: https://amzn.to/35qxRKS
- 1 1/4 Coarse Drywall Screws: https://amzn.to/35qxW18
- Lag Screws: https://amzn.to/3hYPJBE
- Construction Screws: https://amzn.to/2Xu2quS
- Cutting Guide: https://low.es/38u2bGs
- Countersink Kit: https://amzn.to/3nxWI5Z
- Light: https://amzn.to/3pZfSDg
- Power Strip: https://amzn.to/2LzB1Fd
Step 3: Construct the Ultimate Tabletop
I started by cutting my plywood. Pro tip: Have someone else cut it, then complain when it’s not perfect. Just kidding! Sort of. The plywood pieces weren’t exact, but that’s okay because perfection is overrated. I used three layers of 3/4 inch plywood, glued (Titebond III Wood Glue) and screwed (1 1/4 Coarse Drywall Screws) together to create a top thick enough to withstand an apocalypse.
Step 4: Add the Sacrificial Layer
I topped the plywood with a 1/4 inch hardboard. Why? Because it’s cheap and easily replaceable. Glue it, screw it, and feel accomplished because now you have a workbench top that’s basically indestructible.
Step 5: Trim and Paint
For the edges, I used poplar trim, and for the finish, I opted for a bed liner. Not only does it sound cool, but it’s also super durable. I learned the hard way that the spray can version loves to clog. After a few rounds with brake cleaner and some colorful language, I managed to get it all painted. Make sure to use a good primer first (like this one).
Step 6: Attach the Legs (and Casters for Mobility)
I got these snazzy adjustable legs from Amazon (perfect for customizing the height). Slap some heavy-duty casters on there (these are great) so you can roll your workbench around like a boss. Drill, screw (Lag Screws, Construction Screws), and voila! You’ve got a mobile, adjustable workbench.
Step 7: Final Touches
For the finishing touches, I added a back piece to prevent screws and other small parts from escaping. I also installed a power strip (this one works well) and some lights (here’s the link) because a well-lit workbench is a happy workbench.
The Grand Reveal
So there you have it, folks. A heavy-duty, DIY workbench that didn’t break the bank and can handle whatever you throw at it. Plus, it’s got that homemade charm you just can’t buy.
Thanks for joining me on this journey. If you enjoyed this project (or just enjoyed laughing at my struggles), stay tuned for more DIY adventures here at Bullnose Garage. Until next time, keep those wrenches turning and your spirits high!