How To
by Ed

Introduction

Hey folks, Ed here! Welcome back to Bullnose Garage. Today, we’re stepping away from the Bullnose and working on my trusty 2007 Ford F-150. After years of faithful service, the headlights had become hazy and cloudy, making my truck look tired. But worry not! I’m here to show you a simple, effective, and budget-friendly way to restore those headlights using just sandpaper and 2K clear coat. Let’s dive in and give your vehicle’s headlights a fresh, new look!

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Watch the related video on YouTube:

Headlight Restoration Using 2K Clear Coat – Awesome Results on my 2007 F150. Clearcoat for the win!

What You’ll Need For Proper Headlight Restoration

Before we get started, here’s what you’ll need for this project:

  • 2K Clear Coat – Get it here
  • Sandpaper – Get it here
  • Masking tape
  • Isopropyl alcohol
  • Clean cloths
  • Respirator (for safety)
  • Car wax (optional, but recommended)

Step-by-Step Guide

Step 1: Remove the Headlights

For this generation of F-150, the headlights are pretty easy to remove. Trust me, taking them off the truck makes this job a whole lot easier. So, start by popping those bad boys off and set them up on a stable work surface.

Step 2: Sanding the Headlights

The key to a great finish is in the prep work. Here’s how to do it:

  1. Start with 220 Grit Sandpaper:
    • This is pretty aggressive for a headlight, but it’ll help remove all the gunk and scratches.
    • Use a swirling motion to sand down the headlight, then switch to a horizontal motion to get rid of swirl marks.
  2. Move to 400 Grit Sandpaper:
    • Repeat the process: swirl, then horizontal.
  3. Then Use 600 Grit Sandpaper:
    • Again, swirl and then horizontal.
  4. Finish with 2000 Grit Sandpaper:
    • This will give you a super smooth surface ready for the clear coat.

Step 3: Clean and Mask

Once you’ve sanded the headlights to a smooth finish:

  • Clean them thoroughly with isopropyl alcohol to remove any dust and oils.
  • Mask off the areas around the headlights to avoid getting clear coat on your truck’s paint.

Step 4: Apply the 2K Clear Coat

Now for the magic touch! But first, safety first:

  • Wear a respirator when working with 2K clear coat. The stuff is potent and not great for your lungs.

To apply:

  1. Shake the can well.
  2. Apply the clear coat in light, even coats. Two to three coats should be sufficient.
  3. Allow each coat to dry for about 10 minutes before applying the next.

Step 5: Let It Cure

After applying the final coat, let the headlights cure for 24-48 hours. This waiting period ensures the clear coat hardens properly, giving you a durable finish.

Step 6: Optional – Wax the Headlights

To add an extra layer of protection and a bit more shine:

  1. Use any car wax you have on hand. I used Maguire’s Deep Crystal Carnauba Wax.
  2. Apply the wax to a clean cloth and spread it over the headlights.
  3. Let it sit for a bit, then buff it off.

The Final Product

And there you have it! Your headlights should now look almost brand new. Sure, you might see a bit of orange peel up close, but from a few feet away, they look fantastic. Plus, this clear coat should last the lifetime of your truck, keeping those headlights bright and clear.

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With these simple steps, you’ll have your vehicle’s headlights looking great in no time. Plus, you’ll save a ton of money doing it yourself. Happy wrenching!