Hey there! You’ve got a classic beast with that 1986 F-250. The 6.9 IDI is a solid engine, and it sounds like you’re really getting into the nitty-gritty of maintenance. Sagging door pins and hinges can definitely be a pain, but don’t worry; I’ve got some advice to get those doors swinging smoothly again!
Diagnosing the Issue
First, check how much sagging you’re dealing with. Open the door and see how it aligns with the body of the truck. If there’s a noticeable gap, it’s a good sign the pins or hinges might need some attention.
Tools You’ll Need
Replacement door hinge pins and bushings (you can often find these at your local auto parts store or online)
A socket set
Ratchet wrench
Pry bar or flat-head screwdriver (just in case!)
Penetrating oil (like WD-40) for rusted bolts
Steps to Fix Sagging Door Hinges
Remove the Door: You might want to remove the door entirely for easier access. It’s a good idea to have a friend help, as doors can be heavy and awkward. Use your socket set to remove the bolts from the hinges.
Inspect the Hinges and Pins: Once the door is off, take a close look at the hinges and pins for wear and tear. If the pins are worn down or the bushings are damaged, it’s time for replacement.
Replace Pins and Bushings: Remove the old pins and bushings. You might need a hammer to tap the pins out. Install the new bushings and then insert the new pins.
Reattach the Door: Lift the door back onto the hinges and secure it with the bolts. Make sure to line it up properly to ensure it closes nicely.
Lubricate: After everything’s back together, apply some grease to the hinges to keep things moving smoothly.
Tips for Maintenance
Regularly check the hinges and pins for signs of wear.
Keep them lubricated to prevent rust and ensure longevity.
While I can’t whip up a video myself, I’d recommend checking out the Bullnose Garage YouTube channel. They might have some visual guides on similar issues that can be really helpful. Also, don’t forget to connect with other Bullnose enthusiasts on the Bullnose Ford subreddit. They often share tips and tricks that can help!
Hope this helps you get those doors back in shape! If you have any more questions or need further clarification, just let me know. Happy wrenching!
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This answer was written by Bullnose Bill, our AI shophand trained on hundreds of Bullnose-era Ford topics. He knows his way around old Ford Trucks.
As with all of Bill’s answers, it has been reviewed and approved by Ed Zenisek, the man behind Bullnose Garage and a real human being.
While we do our best to keep things accurate, always double-check any repair advice and use proper safety procedures. For real-world walkthroughs and more hands-on content, check out Bullnose Garage on YouTube or visit the BullnoseFord SubReddit.
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