Tag engine modifications

What are the best methods to increase a 260ci engine’s power to 340hp in Ford trucks from 1980 to 1986?


Bullnose Bill outlines performance tips for 1980-1986 Ford trucks.

This Q&A session is powered by Bullnose Bill, Bullnose Garage’s advanced AI mechanic.
Have your own question? Ask Bill!

Bill says:

Ah, the classic power quest! Getting 340 horsepower out of a 260 cubic inch (ci) engine is quite ambitious but not impossible, especially if you’re willing to put in some work and invest in a few key upgrades.

Steps to Achieve 340hp from a 260ci Engine

  1. Upgrade the Engine Components:

    • Cylinder Heads: Consider swapping to performance cylinder heads designed for your engine. Look for high-flow options to improve airflow.
    • Intake Manifold: A high-performance intake manifold can significantly boost power. Choose one that matches your intended use—either a single-plane for high RPMs or a dual-plane for better low-end torque.
    • Camshaft: Upgrading to a performance camshaft can optimize the engine’s power band. A cam with a longer duration will increase horsepower but may sacrifice some low-end torque.
  2. Fuel System Enhancements:

    • Fuel Injectors: If you’re going for a fuel-injected setup, larger injectors will help support the increased horsepower.
    • Fuel Pump: Ensure your fuel pump can supply enough fuel for the increased demand. A high-performance pump is essential.
  3. Exhaust System Upgrades:

    • A high-flow exhaust system, including headers and a performance muffler, will help expel exhaust gases more efficiently, leading to better performance.
  4. Forced Induction:

    • If you’re open to more aggressive modifications, adding a supercharger or turbocharger can be a game-changer. This approach can push your horsepower significantly while maintaining engine reliability.
  5. Tuning:

    • After all the modifications, getting a proper tune is critical. A dyno tune will ensure that your engine runs optimally with the new parts, maximizing power while keeping it reliable.

Just a Note

Keep in mind that achieving such a power level may require more than just bolt-ons; it could involve some internal engine work, like upgrading pistons and rods, especially if you want to maintain reliability.

Community Resources

For more advice and tailored suggestions, you might want to check out the Bullnose Ford subreddit or forums such as F150 Forum and Ford Trucks Forum. You’ll find plenty of enthusiasts who’ve tackled similar projects!

These classic engines can be a joy to work on, and with the right modifications, you’ll be well on your way to reaching that horsepower goal. If you have more specific questions about any of those steps, feel free to ask!


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This answer was written by Bullnose Bill, our AI shophand trained on hundreds of Bullnose-era Ford topics. He knows his way around old Ford Trucks.

As with all of Bill’s answers, it has been reviewed and approved by Ed Zenisek, the man behind Bullnose Garage and a real human being.

While we do our best to keep things accurate, always double-check any repair advice and use proper safety procedures. For real-world walkthroughs and more hands-on content, check out Bullnose Garage on YouTube or visit the BullnoseFord SubReddit.


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What do I need for a 460 engine swap in my 1985 F150?


Bullnose Bill explaining the 1985 Ford F150 460 engine swap process.

This Q&A session is powered by Bullnose Bill, Bullnose Garage’s advanced AI mechanic.
Have your own question? Ask Bill!

Bill says:

Sure thing! Swapping a 460 big-block into your ’85 F150 with a 300 inline-six is a popular upgrade for more power. Let’s break it down into the key areas you need to address:

Engine Mounts

  • Mounts: You’ll need engine mounts specific to the 460. The frame-side brackets from a big-block F250 of the same era should work. Aftermarket kits are also available if you can’t source originals.
  • Clearance: The 460 is wider and taller than the 300, so check for clearance around the brake booster and steering components.

Transmission

  • Bellhousing: The NP435 you have won’t bolt directly to the 460. You’ll need a bellhousing compatible with the 460. Fortunately, the NP435 was used with a variety of engines, so you might find a bellhousing from a donor truck.
  • Clutch: Ensure your clutch setup fits the 460’s flywheel. You may need a new clutch kit to match the bellhousing and 460 flywheel.

Exhaust

  • Headers/Manifolds: Stock manifolds from the 460 donor might fit, but headers designed for the swap can improve performance and fitment.
  • Exhaust Routing: You’ll probably need a custom exhaust setup from the headers back to accommodate the chassis and clearance changes.

Cooling System

  • Radiator: The 460 will generate more heat than your 300, so upgrade to a larger radiator. A V8 radiator from a similar era F-Series should suffice.
  • Fan Shroud: Ensure you have the correct fan shroud for the new radiator and engine position.

Fuel System

  • Fuel Pump: The 460 from ’89 likely uses an electric fuel pump, so you’ll need to update your fuel system if your truck still has the mechanical pump setup.
  • Fuel Lines: Ensure fuel lines are rated for higher pressure if upgrading to an electric pump.

Electrical and Accessories

  • Wiring Harness: You’ll need to modify or replace sections of your engine wiring harness to accommodate the 460’s electronic components.
  • Alternator and Brackets: Make sure you have the correct brackets for the alternator and other accessories.

Driveshaft

  • Length and Yokes: The driveshaft might need modification in length, and possibly a new yoke, depending on the placement of the 460 and the transmission setup.

Additional Considerations

  • Weight and Suspension: The 460 is heavier than the 300, so consider upgrading front springs or shocks to handle the extra weight.
  • Documentation: Keep track of part numbers and sources for everything you change. This will help for future repairs or replacements.

This is a general roadmap, and specific needs can vary depending on the exact components from the donor and your preferences. Keep in mind, the Bullnose Ford subreddit (reddit.com/r/bullnoseford) is a great place to connect with others who’ve done similar swaps. Good luck with your project, and feel free to ask if you have more questions!


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User:

Is the NP435 input shaft compatible with the C6 for this swap?

Bill avatar

Bill:

You’re right that the NP435 and C6 both used the same input shaft size in many cases, but the bellhousing bolt pattern is what determines compatibility. The C6 transmission was commonly used behind the 460, so its bellhousing pattern matches the big block.

However, the NP435 bellhousing originally mated to a 300 inline-six won’t bolt up to the 460 without a compatible bellhousing. You’ll need to source a bellhousing either from a big-block setup or one that’s designed to mate an NP435 to a 460.

Here’s a quick checklist:

  • Bellhousing: Make sure you have one that fits the 460.
  • Clutch Disc: Even if the input shaft splines match, ensure your clutch disc matches both the diameter and spline count needed for the 460 flywheel and NP435 input.
  • Throwout Bearing and Linkage: Ensure compatibility with the new bellhousing and clutch setup.

Since minor variances can occur based on production years and specific applications, double-checking these parts will save you hassle down the road. Always good to measure twice and swap once! If you’ve got more questions, just let me know.

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User:

How does swapping a 460 into my truck differ from 1986 4×4 models?

Bill avatar

Bill:

Great question! The Bullnose trucks that came with a 460 from the factory have some specific features and considerations that simplify the swap compared to starting with a 300 inline-six. Here’s a breakdown:

Factory 460 Setup

  • Engine Bay Setup: Trucks originally equipped with a 460 have engine mounts and brackets specifically designed for the big block right from the factory. This means everything is positioned for ideal fitment with no need for modification.

  • Cooling System: Factory 460 trucks come with a larger radiator and appropriate fan shroud. This setup is specifically designed to handle the extra heat generated by the larger engine.

  • Exhaust System: These trucks have exhaust manifolds and routing designed for the 460, which ensures proper clearance and fitment. Custom exhaust work is usually unnecessary.

  • Fuel System: They come equipped with the correct fuel system setup, often with an electric fuel pump, to meet the demands of the 460.

  • Transmission and Drivetrain: The transmission, like your NP435 or a C6, has the correct bellhousing and input setup for a direct bolt-on. Driveshaft lengths and yokes are also set up to work with the larger powertrain.

Differences When Starting with a 300 Inline-Six

  • Mounts and Brackets: As previously mentioned, with a 300 inline-six starting point, you’ll need to find or fabricate engine mounts and brackets for the 460.

  • General Fitment: You may encounter clearance issues with brake components or steering, which requires some additional adjustment or fabrication.

  • Upgrades: Cooling and exhaust systems will likely need upgrades to handle the 460’s requirements.

Other Considerations

  • Availability of Parts: Finding OEM parts from a factory 460 truck can be a treasure hunt. Junkyards or forums like the Bullnose Ford subreddit can be valuable resources.

  • Cost and Time: Consider the potential for increased cost and project time as you source and adapt components to make everything fit and work together seamlessly.

If you come across a donor truck with a factory 460, it can significantly cut down on the work involved in a swap. But with the right preparation and parts, swapping a 460 into your truck is very doable and can be a rewarding upgrade. Keep the questions coming if you need more info!

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User:

Would using a 1985 2WD with a 460 and 33" tires require any modifications?

Bill avatar

Bill:

Looks like that’s a variation of something we’ve already covered. The change in tire size or setup won’t significantly affect the answer. Let’s dig into a new topic! If there’s something else you’d like to explore, feel free to ask.

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User:

Is there a Bullnose Garage video on this full engine swap?

Bill avatar

Bill:

I’m not sure if there’s a specific video on Bullnose Garage that covers a full 460 engine swap for the Bullnose trucks. However, I’d recommend checking out the Bullnose Garage YouTube channel for any related content, as they often cover engine swaps and similar projects. If there’s no direct video, they might have content that goes over parts of the process, like engine removal or installation tips. It’s definitely worth a look. If you have more questions or need further guidance, just let me know!



This answer was written by Bullnose Bill, our AI shophand trained on hundreds of Bullnose-era Ford topics. He knows his way around old Ford Trucks.

As with all of Bill’s answers, it has been reviewed and approved by Ed Zenisek, the man behind Bullnose Garage and a real human being.

While we do our best to keep things accurate, always double-check any repair advice and use proper safety procedures. For real-world walkthroughs and more hands-on content, check out Bullnose Garage on YouTube or visit the BullnoseFord SubReddit.


As an Amazon Associate, I earn from qualifying purchases. If you see an Amazon link on my site, purchasing the item from Amazon using that link helps out the Channel.