Category Bullnose Garage

Clearcoat Headlight Restoration

Published on July 5, 2024

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Show Transcript

Howdy folks, Ed here. Welcome back to Bullnose Garage. This obviously is not a Bullnose; this is my 2007 Ford F-150. It served me well for a lot of years. I’ve never had an issue with it, which is why I keep it around, and it’s basically my daily driver. But it is getting a little bit long in the tooth, and, uh, every now and then I like to spruce it up. Makes her feel better, makes me feel better, you know, and it’s good all around.

So today’s little bit of sprucing up is going to be fixing these old faded headlights. And I don’t know if you can see very well in the light of the setting sun, but, uh, this is pretty cloudy over here, and then this one over here is the same exact way. They’re pretty bad. So fixing that actually isn’t that hard. It takes just a little bit of sandpaper, some time, and some clear coat. And the clear coat that I’m going to be using is, uh, the good stuff. It’s SprayMax 2K clear. I actually have it left over from doing the wheels on my wife’s Explorer, so I figure, well, I got the can open and got some left, I may as well go ahead and, uh, use it on my headlights. And this stuff is, uh, the good stuff, so this should last the rest of the life of the truck. I should never have a problem with this yellowing or fading ever again once I get this done. And hey, you know, depending on how much, uh, orange peel there is at the end, I might even get a chance to use my new buffer, so that could be fun. Stick around!

Luckily for me, the headlights on an F-150 of this generation, generation, luckily, luckily for me, the headlights on this generation of F-150 are really easy to remove, and it’s going to be a whole lot easier doing this job with the headlights off the truck. So that’s what I’m going to do. As you can see, I’ve already done some work on both of these headlights. Unfortunately, I had some issues with my phone while I was filming the actual sanding down of these two, but, uh, even after doing a round of sanding, this one here is still a little bit junky down here at the bottom, so I am going to do some aggressive sanding down here to see if I can’t take care of some of this stuff. I’m going to use, uh, 220 grit, uh, to try to take out some of this stuff down here. Now, if I can’t get it, it’s not a big deal; it’s just this bottom part of the headlight, and the other one doesn’t really have as much of that problem. There is a little bit, uh, but the other one looks a little bit better. So like I said, I’m going to go start over basically with this one, and, uh, I’ll walk you through what I’m going to do.

So I’ve got all of my sandpaper already sort of, uh, cut up and ready to go. I’m going to start with 220 grit; that’s pretty aggressive for a headlight just to get, uh, a lot of this nastiness out of here. And then I’m going to move to 400 grit, and then I’m going to move to 600 grit, and then I’m going to move to 2,000 grit. At each level, I’ll be using water to make sure that, uh, I don’t put deep gouges or scratches inside the finish here. And, um, I’m going to start with a swirling motion because that’s the most aggressive to get, uh, all this stuff off of here. And then once the swirling motion has been laid in and I’ve got as much of this off as I think I can get, then I’ll do a horizontal sand like this to get rid of the swirl marks and make everything look nice and uniform. That’ll make the, uh, clear coat sort of get in there easier and make it look a little bit nicer with the clear coats on.

So again, the way we’re going to do this is we’re going to start with 220. I’m going to do swirls, then I’m going to do back and forth, and then we’re going to do 400, same thing, swirls, back and forth, and then 600, swirls, back and forth, and then 2,000, swirls, back and forth. And when we’re done, hopefully this will look about like this, except some of this crap down here will be gone. But we’ll see. I’m not sure I can get all this out of here, but we’re going to try it again. Yeah, it looks to me like I got some of that garbage off of there. Looks much better than it did. So I think we’re ready to mask and, uh, clean them up with some isopropyl alcohol and then clear coat.

While we’re waiting for these to dry, I just want to make a note. If you watched the episode where I painted the rims on my wife’s Explorer, then you’ve already heard me say this, but, uh, I’ll say it again here for those of you that didn’t. You always want to make sure that you’re going to wear a respirator when you’re working with a clear like this 2K clear. This is actually, um, a two-part clear coat. It is just like the stuff that you would use in a spray booth, uh, spraying a car, except that it’s in a rattle can. So, um, the catalyst in there can be pretty rough, so you want to make sure that you’re well ventilated and that you use a respirator. A lot of times I don’t wear respirators when I’m spray painting, but with this stuff, I always do. So, word of the wise.

Here we go, guys, the final product, and I gotta tell you, I am super, super impressed. I, uh, I thought maybe I was going to have to sand and do some buffing or, you know, wet sanding or something to get rid of the orange peel on this, and there is a little bit; you can see it, um, you know, if I move it around. I’m not sure how the lights reflecting back to the camera, but, um, you can see just a little bit of orange peeling there. But man, you know, I don’t think it’s enough for me to have to worry about wet sanding and buffing and going through that whole thing, so I think I am just going to leave these the way that they are. Uh, there’s a couple of little spots in here where I can feel, uh, contaminant got in; that’s probably just dust in the air from my garage. It’s not a super clean garage, so, um, but that’s fine. They certainly look a whole lot better than they did, uh, practically brand new. And you know this stuff is going to last a good long time, so, uh, I’m super happy with that.

The next thing we’re going to do before we put these back on the truck is just give them a real quick wax. Uh, I mean, it’s clear coat, so we’re going to wax it just like you’d wax your vehicle’s paint job. So pretty much any kind of car wax will work for this. I just happen to be using Meguiar’s Deep Crystal Carnauba Wax, but, uh, pretty much anything that you can pick up from, you know, auto parts store or even Walmart would work for this. If you’ve never waxed a vehicle before, it’s h pretty simple. Just make sure that you shake the wax up real good if it’s liquid wax. Oh, love the smell of carnauba wax in the morning. Put your wax on a clean cloth; you’re not going to do very much for this. They just, uh, just headlights, and then, uh, just wipe it on.

All right, and then we’ll set this one off to the side to dry, then do our next one. Once you’ve got your wax on, you just want to let it sit for a little while so it can dry. Uh, how long it takes is going to depend on the temperature, but you’ll know that it’s dry because you’ll see a hazy sort of film on there that, uh, looks a little bit dry, like dry wax. Dumbass. All right, try again. Once you’ve got your wax on there, you just want to give it the time. Give it the time. Once you’ve got your wax on, just give it a little bit of time to dry, and then once it’s dry, just wipe it off, and you’re good to go. All waxed up. The wax just serves as an extra protective coating just like it would on the clear coat on the rest of your vehicle, uh, to try to get this stuff to last as long as possible. And whenever I wash the vehicle and wax the vehicle, I will make sure to wash and wax these headlights now, uh, just like they’re a regular part of the paint because basically with a clear coat on them, they are.

Oh, here we have the final product, and I got to say I’m pretty happy with that. All it took was just a little bit of prep work, some sanding, a little bit of clear coat, and about 24 to 48 hours of cure time, and just a little bit of wax. And here we have basically what looks like brand new headlights. And now when you get real close, you can see the orange peel, but from just a little ways away, you really can’t see it at all. And no matter what, it looks way better than it did, and it’s going to last a good long time. So as always, if you have any questions, comments, concerns, gripes, internet ramblings, stick them below. Thanks again for watching, guys. We will see you next time.

Hey folks, Ed here. Welcome back to the Bullnose Garage, where today we’re taking a break from the Bullnose itself to give my trusty 2007 Ford F-150 a little TLC. The ol’ girl has served me well over the years, but her headlights? Let’s just say they were looking a bit more like frosted glass than clear lenses. So, in today’s adventure, we’re diving into headlight restoration using some good old 2K clear coat.

The Problem: Faded, Foggy Headlights

If you’ve ever had a vehicle for more than a few years, you know the drill: headlight lenses get foggy, scratched, and just plain ugly. My F-150’s headlights were no exception. They were cloudy enough to make me wonder if they were auditioning for a fog machine gig. It’s time to restore their former glory.

The Solution: Sandpaper and 2K Clear Coat

Forget those headlight restoration kits that promise the moon but deliver a dusty asteroid. What you really need is some sandpaper, a can of 2K clear coat, and a bit of elbow grease. The clear coat I’m using is SprayMax 2K, the same stuff I used on the wheels of my wife’s Explorer. It’s top-notch and should keep these headlights clear for the rest of the truck’s life.

Step-by-Step Restoration

1. Headlight Removal: Removing the headlights from my F-150 was surprisingly easy. It’s a whole lot simpler to work on them off the truck. If only everything in life could be this straightforward!

2. Sanding Process: I started with some aggressive 220 grit sandpaper to tackle the worst of the fog. Once the heavy lifting was done, I moved through 400 grit, 600 grit, and finally 2,000 grit to smooth everything out. Water is your friend here—it helps prevent deep scratches.

3. Clear Coat Application: After cleaning the sanded lenses with isopropyl alcohol, it was time for the clear coat. Word to the wise: wear a respirator. This stuff isn’t your average spray paint—it’s a two-part clear coat, and safety isn’t optional here.

The Results: Almost Like New

After the clear coat dried and cured (give it 24 to 48 hours), it was time for some car wax. Waxing isn’t just for the body of the car; it’s a great way to add extra protection to the headlights as well. I used Meguiar’s Deep Crystal Carnauba Wax, but any good car wax will do.

The end result? Well, let’s just say if you squint, you might think I’ve got brand new headlights. While there’s a tiny bit of orange peel if you look closely, it’s not enough to bother with more sanding. Besides, it’s a truck, not a show car.

Wrap-Up

And there you have it, folks. With a little bit of effort and the right materials, you can make those foggy old headlights look almost new again. So if you’re tired of squinting through cloudy lenses, give this method a shot. Your truck will thank you, and maybe you’ll even get a few extra lumens for those nighttime drives.

Feel free to drop your questions, comments, or even your gripes in the comments below. I’m always up for a bit of shop talk. Thanks for watching, and see you next time!


Bullnose Garage at YouTube

If you want more specific information on Bullnose Ford Trucks, check out my YouTube Channel!

For more information on Bullnose Fords, you can check out the BullnoseFord SubReddit or Gary’s Garagemahal. Both are excellent resources.

As an Amazon Associate, I earn from qualifying purchases. If you see an Amazon link on my site, purchasing the item from Amazon using that link helps out the Channel.

Published on June 30, 2024

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Show Transcript

Hello, hi folks, and here welcome back to Bullnose Garage for the first time in a couple of years. Um, I just want to go a really quick video to kind of give everybody an update about what’s going on, what’s going on with me, what’s going on with the channel, that kind of stuff. Um, I know I’m not a very big channel, so I don’t imagine I’ve got, you know, thousands of subscribers who are clamoring about what’s my next video going to be. Uh, but I do know I had a few folks who were very interested in the build of my truck that, um, kind of wonder what happened because I fell off the face of the Earth. Um, when COVID hit, um, a whole lot of stuff all happened at one time. Um, health-wise, family-wise, finance-wise, um, job-wise, all kinds of stuff sort of all happened all at once. Um, you know, we’ve got a couple of twin girls that we had, um, and I had those before I started my other video series or started this video series. But, uh, you know, they’re growing up and being a dad is a lot of work if you want to do it right. So, uh, I just didn’t have time to do the video thing. Doing YouTube videos, if you want to do them right and have high production value, it’s hard work. Um, you know, there are a lot of hours you have to sit at computers and do video editing and manipulation and, you know, cut together hours of footage into, you know, a video that’s worth watching for people out there in YouTube land. So, um, with everything going on, I just didn’t have time to keep up with it. But I also didn’t have time to keep up with the truck. Uh, so, uh, it’s still there. It’s right on the other side of this wall, actually. Um, and, uh, it still runs like a top. It runs great. Um, I’ve done a couple of things to it since I stopped making videos. I did record those things, so I have the footage. Um, I will make videos about that stuff, so I don’t want to do any work on that truck, uh, without making a video about it so that you guys know exactly what’s going on and everything that I’ve done to it will be documented. And, um, you know, so don’t worry about that. When I get a chance to get the videos out, I will. Um, I do have still plans. I still want to drop a 351 in the truck. I still want to, you know, upgrade all the suspension components and do a paint job and all this different stuff. It’s still in the cards. Um, it’s just, you know, anybody who’s got a project vehicle knows that, uh, generally a project vehicle is your bottom priority. And when, uh, life happens, a lot of time that’s why you see people with project vehicles sitting in their backyard with weeds growing around because, you know, life happens and projects just don’t get the attention that you want to give them. Um, in some regard, that’s what happened to me. So, um, but I want to let you know that I’m still here. Uh, I’m in good shape. There’s no major health issues, there’s none of that kind of stuff. I’m still around. The family’s good, you know, we’re okay there. The truck still runs, it does good. I still have plans for it. I still want to make, uh, all those things happen to it. I still want to bring you along on the journey if I can. Um, it’s just a matter of time, not having enough time to do, uh, the video editing and the output that I would like to do for YouTube. I really enjoy doing it. Uh, I just haven’t had the time to do that. Um, I also have some ideas for a, um, second channel where I’ll do some around the house type stuff. There’s a couple of videos on this channel, um, about around the house stuff like my garage floor, my workbench, uh, just the garage organization, I guess they kind of belong on Bullnose Garage because it’s about a garage. But there’s a lot of other things that I do, um, that don’t have anything to do with Bullnose. No, they don’t have anything to do with the garage, uh, but they are interesting enough, uh, that I want to put them on YouTube because I don’t see other videos about the kind of stuff that I’m doing. Um, so I think things like, you know, I’m working on, like we just bought an RV and there’s some stuff I’m doing to it, and there’s no videos on that. I had to go out and do my own research, figure out how to do some stuff to it, and I think that’d be helpful for some people. So I’m going to do some videos on that kind of stuff, uh, around the house kind of stuff, you know, little things, but that won’t go on the Bullnose channel because the Bullnose channel is about the Bullnose and you guys probably don’t care about that crap, so I’m not going to put that here. Uh, but I will make another channel about that and I’ll do an introduction and a thing about that channel, everything. But basically this is just to let you know that I’m still kicking. Um, I didn’t jump off the face of the Earth, I’m not six feet under. Uh, you know, things are basically okay. It’s just a matter of not having the kind of time. I’m a regular schmo who works a nine to five, and you know, I got a family to feed. And, uh, there’s, you know, when you only have so many hours in the week, uh, the things that fall off are the stuff that don’t contribute to the household. And even though this channel and doing things on the truck contributes to my own personal joy, um, that’s what has to be sacrificed because I don’t have time for that. And that’s not to say I’m not getting joy from my kids and everything else because I am. They’re adorable. But, yeah, unfortunately, and unfortunately for you guys, I just don’t have time to devote to that like I used to. Um, but again, I do want to keep doing it. So until I get so old and gray that I can’t work on that stuff anymore, um, I do plan to continue the channel, continue working on that. So, uh, yeah, that’s it. That’s basically the update. Um, unfortunately, don’t expect anything soon. I don’t expect any kind of regular updates. I will get things out as soon as I can. Like I said, I’ve already got all the videos already in the can for, uh, doing a fuel pump change on the truck. Um, I’ve also got another video that’s in the can for, uh, doing headlight restoration. So, uh, those will be coming at some point. Um, and then as I continue to do work on it when I have time, I will video that and try to get that out to you guys. So, um, you know, again, I appreciate all the comments about, you know, asking me what’s going on and where I’m at and, and, uh, you know, that kind of stuff. And I’m here and I’m okay. Just, uh, yeah, life gets in the way sometimes. So that’s it. So thanks again for watching. We’ll see you next time.

Hey folks, welcome back to Bullnose Garage, or maybe I should say, “welcome back to me.” It’s been a minute, hasn’t it? If you’re wondering where I’ve been or what’s happening with the Bullnose Ford F-150 project, you’re in the right place. Life threw a whole toolbox of wrenches my way, and I’m here to give you the lowdown on what’s next for the channel and the truck.

The Bullnose is Still Running

First things first—no, the Bullnose hasn’t been sent to the big junkyard in the sky. It’s parked right behind me, still purring like a kitten, which is more than I can say for some days. Over the past couple of years, I’ve managed to do a couple of minor tweaks here and there, and yes, I did record them. So, rest assured, those videos will see the light of day eventually.

Project Plans: What’s Next?

Ah, the dreams of a 351 drop-in, suspension upgrades, and a fresh coat of paint. It’s all still in the plans, folks. If you’ve ever had a project vehicle, you know it’s usually the first thing to take the hit when life happens. And boy, did life happen. But I’m not giving up on the Bullnose dream. I still plan to take you along for the ride, albeit at a slower pace.

Life’s Little Intermissions

COVID, family, work—you name it, it hit. Between the global pandemic, being a dad to twin girls, and the general chaos of life, time became a rare commodity. Throw in some financial curveballs, and suddenly, YouTube video editing felt like a luxury. But hey, the kids are adorable, and they need a dad who’s present more than the internet needs another truck video.

New Ventures: A Second Channel?

I’ve got some ideas cooking for a second channel. The Bullnose Garage is all about, well, the Bullnose. But I’ve been dabbling in some around-the-house projects, like RV upgrades, that might just be useful to some of you out there. Watch this space—I’ll let you know when that’s up and running.

What’s in the Pipeline?

I do have some videos in the editing queue, including a fuel pump change and headlight restoration for the Bullnose. They’ll be out when they’re out. I’m juggling a nine-to-five, family time, and all that jazz, so regular updates might be a bit of a stretch. I appreciate the comments and questions from you guys checking in. It means a lot.

Wrapping Up

So there you have it—I’m still alive, still wrenching (when I can), and still planning to bring you along for the ride. Just remember, I’m a regular guy with a family and responsibilities. In the meantime, keep those project dreams alive and stay tuned for updates.

Thanks for sticking around. Let me know what you think, and as always, more to come—eventually.


Bullnose Garage at YouTube

If you want more specific information on Bullnose Ford Trucks, check out my YouTube Channel!

For more information on Bullnose Fords, you can check out the BullnoseFord SubReddit or Gary’s Garagemahal. Both are excellent resources.

As an Amazon Associate, I earn from qualifying purchases. If you see an Amazon link on my site, purchasing the item from Amazon using that link helps out the Channel.
Buffing Old Paint

Published on July 11, 2024

Click to play the video inline  or  see it on YouTube

Part of the The Bullnose F-150 series.

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Show Transcript

Hey guys, just thought I’d give you a real quick update on the condition of the truck and, uh, kind of how things are holding up after a few years. Uh, I still try to drive it every, uh, now probably about once or twice a month. Um, sometimes I drive it two or three times or five times a week just because my other truck’s in service or something else. So, uh, but yeah, it gets a fair bit of use and, uh, you know, it does pretty well.

So I just kind of wanted to, you know, it’s been about three years since I’ve done any real video work on it. Um, things like the bus in paint or, yeah, the buff job that I did and the, uh, uh, the white on the tires. Thought I’d just kind of give you an update as to how the stuff looks. So take a look. Hello.

All right, so let’s start with the wheels and the tires, specifically the white on the tires. Now, I don’t know if you guys saw my previous video where I actually did this with a white paint pen. Uh, I actually tried some white actual paint, but it didn’t work out very well. Uh, the paint pens seem to work the best. And so I’ll just go around and give you guys, uh, a quick tour. Now it’s been about, uh, two and a half or three years since I did that work to it and, uh, you should note that I haven’t really washed it in that time. Uh, this is a once or twice a month driver basically and, uh, I haven’t gone through any car washes. I haven’t done any tire cleaning, anything like that. Um, so basically just, uh, having it sit out in the elements. Now it is here in New Mexico, so there’s a lot of UV, um, a lot of really hot days. Uh, and you can see where, you know, like, like right in there in the r, there’s some spots and an O where the paint’s kind of coming out. But, you know, um, I think it actually looks really good for being three years old. I still have the paint pens in the garage. It wouldn’t take me very long to touch this up. Um, I’m actually really happy with how well it’s held up over the course of the last few years. So yeah, I think it looks really, really nice. Again, I’ll go over the other side and kind of show you them. This is the side that kind of gets more sun generally throughout the year. I started out putting, uh, wheel and tire covers on it, but I stopped doing that ’cause it’s just kind of a pain. So, but yeah, I mean, there’s a nice kind of closeup look. I mean, when you get real close, it looks ugly, right? But if you’re far enough away, like, you know, you’re with me driving on the road, it looks pretty good, you know, especially against those black tires with black rims. I mean, it looks nice this far away. So yeah, pretty happy with that, pretty happy with how well it’s worn up, uh, hold up, held up. BL.

Now, like I said, I haven’t done a lot of washing, so I don’t know what this would be like if I, if I’d gone through automatic car washes or, uh, done a lot of, uh, wheel and tire cleaning over the last few years. But, um, again, just sitting there kind of out in the sun every day, I think it’s, uh, pretty good.

All right, and now for the obvious update, which is the paint. Uh, you can see that there’s quite a bit more flaking going on now than there was. Um, I actually had a, I hate myself sometimes, I actually had a toolbox roll down the driveway and scrape against this right there. Um, you know, sometimes that happens, you’re not paying attention. It’s a, not really, but you know, but you can see that, you know, there’s some more flaking going on there and, uh, you know, some thinking going on there, a little bit of, uh, rust type stuff coming through there. Um, yeah, so the, the, uh, the buffing that I did with the, uh, trying to, yeah, you can, oh, here is, here’s a good, you can see where I, I had the, the buff go to before and now where the, the clear coat is continuing to flake away even more than it was before. You know, that’s just time, guys. This clear coat is just, it’s at the end of its life and, uh, there’s not much you can do about that, you know, except for sand it all down and repaint it. So the buffing gave me a few good months of it looking nice, um, and then it kind of went back to, to the way that it was. So, um, and this stuff back here is, is back to being really dull. It would not take much to, to sort of re-bring this out, but again, you can see here where this is actually some paint degradation here. So, uh, yeah, but as I’ve said several times, repainting this truck is in the cards, so I’m, I’m not too worried about it. It’s, it’s interesting to see the result after a few years of, uh, basically neglect. I, I don’t, I take care of the truck mechanically. I don’t really wash it very often. Um, it’s kind of a, uh, you know, backup vehicle for us right now. So once I get a nice new paint job on there, I mean, I’m, I’ll take care of that and keep it in the garage, but I’m, I’m not in that point yet. So yeah, I mean, that’s what it looks like after being out in the elements for, for three years.

All right, well there you go, guys. There’s the, uh, condition update on the Bullnose. Um, it’s again mechanically, it’s in great shape. Uh, visually it’s seen better days, but it’s not too bad, I think, considering its age and, and my lack of care over the course of the last couple years, visually anyway. Uh, you know, but I think the, the, uh, the tire lettering is a real win. Um, the buffing was a win for a while and it didn’t take very long for that to, uh, sort of go back to the way that it was before. But again, um, I learned a lot from that experience. If you guys haven’t seen those videos, go check them out, uh, where I, I, I sort of buff and shine this, this truck up and make it look way, way nicer. It was real nice for a couple of months and, um, again where I, uh, the video where I do the, the tire lettering, uh, it’s super simple to do. It takes a while ’cause it’s, it’s a pain to sit down and, and outline all the letters with pen, but, uh, I think, I think that the result is worth it. Um, so I would definitely do it again. As a matter of fact, I will probably go back and do these again at some point, uh, when I clean the truck up again, you know, at some point in the next five or ten years. Uh, yeah, so all right, uh, thanks again for watching, guys. We will see you next time.

Welcome back to Bullnose Garage! Today, we’re diving into a reality check with my trusty 1985 Ford F-150 Bullnose. It’s been about three years since I last gave it a good buff and painted those tire letters. How have they held up under the relentless New Mexico sun? Let’s find out.

Tire Lettering: Still Looking Sharp?

First up, let’s talk about the tire lettering. If you remember, I used a white paint pen to give those tires a bit of personality. It’s been about three years, and I haven’t exactly babied the truck—it’s seen its fair share of the sun without much in the way of tire cleaning or car washes.

Surprisingly, the white paint pen has held up pretty well. Sure, there are spots where the paint’s chipped off, especially if you get up close and personal. But from a reasonable distance, it still looks decent. It’s a testament to the durability of those paint pens, especially considering how little maintenance I’ve done.

Paint Condition: The Good, The Bad, and The Flaky

Now, the paint is a different story. The clear coat is flaking more than a croissant at a French bakery. It’s been a gradual process, but the New Mexico sun and my general neglect haven’t done it any favors. I had a little mishap with a toolbox rolling down the driveway and leaving a nice scrape. Sometimes, you just can’t win.

The buff job I did a few years back gave it a temporary facelift, but let’s be real—it was never going to be a long-term solution. The clear coat was already on its last legs. Repainting this truck is definitely in the future game plan.

Lessons Learned and Future Plans

So, what did I learn from all this? First, those paint pens are a win. They’re easy to use and, for the most part, pretty durable. As for the paint, well, sometimes you just have to accept that a full repaint is inevitable. The buffing was a nice stopgap, but it only held up for a few months.

Despite the wear and tear, the Bullnose remains mechanically sound, and I still enjoy the occasional drive. Once it’s repainted, it’ll get the royal treatment and probably see a lot more garage time.

Wrap-Up

So, there you have it—a three-year check-in on my 1985 Ford F-150. The truck’s seen better days visually, but it’s still trucking along. If you’re into classic Ford trucks or DIY projects, this is a good reminder of what to expect over time. Check out the video above for a full rundown, and let me know what you think. Maybe it’ll inspire you to tackle your own project truck.

Thanks for sticking around, and keep those comments coming. I love hearing about your DIY adventures!


Bullnose Garage at YouTube

If you want more specific information on Bullnose Ford Trucks, check out my YouTube Channel!

For more information on Bullnose Fords, you can check out the BullnoseFord SubReddit or Gary’s Garagemahal. Both are excellent resources.

As an Amazon Associate, I earn from qualifying purchases. If you see an Amazon link on my site, purchasing the item from Amazon using that link helps out the Channel.
DIY Police Wheels

Published on January 24, 2021

Click to play the video inline  or  see it on YouTube

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Show Transcript

Howdy folks, Ed here. Welcome back to Bullnose Garage. And this is not a Bullnose, but it is my wife’s car. It’s a 2013 Ford Explorer, and as you can see, there’s something missing. So about a little over a year ago, we went on a little vacation up to the Grand Canyon just for a couple of days. And going through Tucson, we went through some, uh, really rough construction. And then on the other end of town, we stopped to get some gas. And when I got out, I noticed we were missing a hubcap. Now, who knows where we lost this thing? It’s probably on the side of the road somewhere. Even today, my wife looked at this and saw an annoyance. We were gonna have to pay money to get a new hubcap and get it put on. I saw it as an opportunity for customization. I’ll be using this stuff here to achieve the look that I want for these rims, which is basically to look kind of like a police vehicle. Now, I’m not doing it so that I look like a police vehicle. I’m doing it because I like the way that black rims with center caps and trim rings look. And if you’ve watched any of my videos before, you already know that about me.

So what we’re using is this wire wheel on this big old grinder. Hopefully, that’ll make quick work of getting this rim cleaned up. I’ve got some automotive primer here just to get a good base layer. I’ve got high heat paint because that’s what I have. I have a whole bunch of it. But the important thing about this is that it’s matte paint. So I’m also using a 2K Spray Max clear coat. And if you’re going to use a clear coat over top of a base coat, you want to make sure that your base coat is a matte finish and not glossy because if it’s glossy, then your clear coat won’t adhere correctly. So this should be interesting. I’ve never used a 2K clear before. This will be the first time. I’m really interested to see just how that’s going to turn out.

So keep in mind, this is basically just a driveway paint job. I’m not going for super professional results, but, uh, I’m hoping that it turns out nice and, uh, sort of dresses up my wife’s vehicle just a little bit. So first thing to do is to get the vehicle up in the air, get all the wheels and tires off, and then I’m going to go through and remove all of these wheel weights so that we can get a nice, even clean finish all the way around. And then when we’re all done and everything’s put back together, we’ll just take it over to Discount Tire and get it rebalanced because generally, they do that for free, and we always get our tires from there anyway, so it’s a good deal.

Now, so I picked up this trick from some other YouTube videos I watched about painting rims with the tires still on. They used index cards to mask off the tire by placing them in the rim, but I’m using old wedding invitations. We had a bunch of them laying around. I guess we don’t have as many friends as we thought we did. Got the wheels and tires off the Explorer into the garage. The wheels are just about as clean as I’m prepared to get them, so that means we’re ready to start the painting process, which means I’m going to start with my automotive primer. So the plan for this is to put down one good coat on all four wheels, and then about the time that I’m done with all four, the first one should be ready for a second coat. So I’ll just do another round, get them all coated again, and then this primer is gonna need to dry for about 45 minutes or so before I put on my base coat.

So the base coat, again, is this high heat black Rust-Oleum matte spray paint, and that’s going to have two coats. So I’ll go around the exact same way as I did with the primer. And once the, uh, the base coat is on, then I’ve only got about 30 minutes or so before I want to put on my 2K clear. So you don’t want the base coat to dry completely before you put the 2K clear on because you want that good chemical bond. You want them to sort of bond together before the base coat is completely cured. So the base coat needs to be dry but not completely cured. So if you can touch it and you know it’s not tacky, then that’s about the time that you want to put your 2K clear on.

I may have a little bit more time today than normal. It’s a little chilly out. It’s about 60 degrees in the garage. So when I get to the 2K clear, I’ll go over a little bit more exactly how this works. It’s a little bit different than a rattle can because it actually is a two-part clear coat just like you get out of a spray gun, except it’s in a can. So, uh, it goes on a little bit different and works a little bit different. So we’ll talk about that when I get to that point.

So, so, so, so while I’m waiting for the base coat of my rims to dry up a little bit, let’s talk about this Spray Max 2K clear coat that I got. Now, I got this because it’s an, actually, it’s a two-part clear coat just like you’d get out of a regular air spray gun, only it’s conveniently in a rattle can. Um, and it should provide a nice long-lasting clear coat finish to these rims so I don’t have to worry about things coming up on the road and chipping them or giving any other kind of problems, at least not above and beyond what you get on a normal car finish because basically that’s what this is. So I wanted this for the durability and the, uh, you know, lasting longer than just like an off-the-shelf rattle can clear coat.

So the way this works is there’s this little cap on top, and you actually, uh, put this on the bottom there, hit it with the palm of your hand, and that breaks open the seal inside which mixes the two parts. Give it a good shake for a while, and you’re good to go. Now, when you’re spraying this, whenever you’re spraying paint, you always want to, uh, keep your hand in constant motion. You never want to stop, and if you’re gonna stop, you’ll let off so that you don’t create big splotches when you’re, uh, you’re doing your spray. But this is a little bit different than a regular rattle can. A rattle can, you go kind of quick. Uh, this you want long, deliberate strokes, much more like you’re doing, um, a regular spray gun because that’s basically what this stuff is.

If you’ve watched any of my videos in the past, there will have been times that you’ve seen me do some spray painting without a respirator, and that’s either because, quite frankly, I forgot or because I was outside and didn’t feel like I needed one. But in the case of this stuff, no matter where you’re at, no matter how well-ventilated your room is, you want to make sure that you’re wearing a respirator because this stuff is no joke. It’s serious stuff, just like the stuff that you put on a car in a spray booth. And so you’d never see those guys spraying without a respirator. You never want to spray this stuff without a respirator. I will definitely have my respirator on. Word to the wise, just, uh, it’s okay to get away without a respirator if you’re doing regular spray paint for a little while. Not with this stuff, so make sure you got one on.

We’re just about ready for this. Um, I’m letting these dry a little bit more. It’s taking quite a bit longer for these to dry than I expect. I think that’s probably because of the temperature, and I did put quite a heavy top coat on here. So I just want to make sure that there’s no more of these little tacky spots like you can see right here. They’re almost gone. I’m just about ready to put this on. One of the nice things about matte spray paint is that you can very clearly see when it’s dry and when it’s not. So even though this stuff here isn’t tacky anymore, uh, it’s definitely not fully cured. So I should still get a good chemical bond with my 2K clear. I just want to make sure that I don’t clear over this stuff. It’s still a little bit wet and sort of seal in that wetness and, uh, make it so that it never dries. I’m not sure if that’s even a thing, but, uh, I want to make sure that that’s not a thing that I’ve got to worry about. So we’re letting it dry. I think I probably got about five or ten more minutes, and then we’re good to go.

Okay, here we go. Okay, so now we’ll let that tack for about 10 minutes. Do it again. Okay, here we go, round two. So, so, all right, got my wheels and tires all done, back from the tire store, balanced and, uh, ready to put back on the Explorer. I think they look pretty good for, uh, an amateur garage black rim paint job. I’m pretty happy. There’s a few spots where the, uh, clear coat didn’t go on real smooth, and I think that’s just because of the angle that I was spraying at and just unfamiliarity with the process. But overall, I’m real happy. Out here, just about ready to put the wheels on the Explorer. I wanted to go over real quick exactly what I’m doing here.

So I went out and I got some center caps from a 2002 to 2005 Explorer. Now, this is a 2013, so obviously these aren’t meant to go on here, but I think they’re gonna look really good in the center of these black wheels. And to get these to work correctly, I had to go out and get lug nuts that actually allow for these to clip on. So these, um, actually clip onto the lug nuts themselves. They go back here, and there’s a little clip that goes in. So you have to make sure that if you’re going to do this with these particular center caps that you get the right lug nuts. So I had to get a set of new lug nuts for all four wheels, but they aren’t that expensive. I think it’s going to look nice. I will put the part numbers for these lug nuts and these center caps in the description of the video. You’re going to have to go to eBay probably to get the center caps, but the lug nuts that you can get from just about any auto parts store.

And then once that’s all done, of course, if you know me, I love trim rings, so we’re gonna put trim rings on all four wheels. But, uh, we’ll do that when everything’s done. I’ll save the trim rings for last because I am kind of curious how these wheels are gonna look on the vehicle without the trim rings, with just the center caps on them. Okay, I’m really looking forward to seeing how these rims finally look on this vehicle, so let’s get them on.

If your goal for this project is to make your rims most closely replicate what a police Explorer rims look like, then this is where you’re going to want to go and probably where you’re going to want to stop. This is about how they look now. The center caps aren’t exactly accurate, but the actual police Explorer center caps are a little bit more expensive than the ones that I got, so there’s that to consider. As for me, that’s not really the look that I’m going for. I like that look, but as I’ve said before, if you’ve watched any of my videos, you know that I am a sucker for trim rings, so that’s what I’m doing next.

Before you do something like this, keep in mind that the clips of the trim rings, trim rings, hello Bailey, before you do this, keep in mind that the clips on the trim rings are going to mar the paint on your rims. I don’t really care about that. Like I said, it’s a garage paint job, not a big deal, but trim rings will do that. So if you’re concerned about that, you may want to think twice about putting trim rings on your vehicle.

So, so, well, there you have it, a basically brand new set of rims for my wife’s Explorer. Now they’re not new, but they are refurbished, and I’m pretty happy with how they turned out. If you’re looking to do something similar, then maybe you, uh, could go the same route that I went. Just an old set of steel wheels with some primer black paint, a real nice 2K clear, and a little bit of bling on top. The nice thing about steel rims is that you can pretty much do whatever you want. They’re pretty cheap. You can find them in any junkyard anywhere on a whole bunch of different vehicles, and if you screw them up, oh well, just clean them up and repaint them or get another one. It’s not a big deal. And me personally, I really like the way the steelies look, especially when they’re nice and cleaned up like this.

As far as my wife is concerned, she doesn’t really care. She told me that I could paint pink polka dots on them as long as the vehicle runs okay and is safe and as long as all four wheels match. Well, at the very least, all four wheels match, and I really like the way it looks. As always, guys, if you have any questions, comments, concerns, gripes, internet ramblings, stick them below. Thanks again for watching, and we will see you next time.

Welcome back to Bullnose Garage. Today, we’re taking a detour from the Bullnose Ford to tackle a little project on my wife’s 2013 Ford Explorer. It all started with a missing hubcap after a trip to the Grand Canyon—thanks, Tucson construction!—and instead of shelling out for a replacement, I saw it as a chance for some good old DIY customization.

From Missing Hubcap to Sleek Black Rims

After losing a hubcap on a road trip, my wife saw an annoyance; I saw an opportunity. Why replace a hubcap when you can refurbish all the rims and give the car a slick, police-like look? The goal: transform the faded steel rims into something that looks like it belongs on a cop car, minus the actual impersonation part.

Prepping the Rims

First, I had to get those wheels off and cleaned up. I used a wire wheel on my grinder to remove the grime and get a smooth surface. Removing the wheel weights was crucial for an even finish, and since we get our tires from Discount Tire, I knew they’d balance them for free afterward.

For masking, I used old wedding invitations to protect the tires. Turns out, they’re just the right size, and it’s not like we’re sending those out again! Once masked, we were ready to start painting.

The Painting Process

I started with an automotive primer, applying a coat to each rim and then going around for a second coat. The primer needed about 45 minutes to dry, then it was time for the base coat.

Using high heat, matte black Rust-Oleum spray paint, I applied two coats. Timing was key here—after the base coat was dry but not fully cured (about 30 minutes), I moved on to the 2K clear coat for that durable finish.

Applying the 2K Clear Coat

The Spray Max 2K clear coat is a two-part system in a single can. It’s like a pro-grade clear coat but in rattle-can form. Don’t forget the respirator for this one—this stuff is potent. It goes on slower than regular spray paint, mimicking the application of a spray gun for a smoother finish.

Finishing Touches: Center Caps and Trim Rings

To finish the look, I added center caps from an older Explorer model. This required new lug nuts to fit them, but they weren’t too pricey. Trim rings were the final touch, though I warned that they might mar the paint a bit. But hey, this isn’t a showroom paint job—it’s a garage project.

Wrapping Up

So there you have it, a set of rims that look almost new on my wife’s Explorer. Steel rims offer the flexibility to do this kind of project without much risk. Even if you mess up, it’s easy to find replacements and start over. And if you ask my wife, as long as the wheels match, she’s happy.

Want to try this yourself? Here’s what you need:

If you’re looking to give your vehicle a facelift or just want to see how good those steelies can look, check out the video above. Questions or comments? Drop them below. I’ll catch you next time for more DIY adventures.


Bullnose Garage at YouTube

If you want more specific information on Bullnose Ford Trucks, check out my YouTube Channel!

For more information on Bullnose Fords, you can check out the BullnoseFord SubReddit or Gary’s Garagemahal. Both are excellent resources.

As an Amazon Associate, I earn from qualifying purchases. If you see an Amazon link on my site, purchasing the item from Amazon using that link helps out the Channel.
DIY Workbench

Published on January 10, 2021

Click to play the video inline  or  see it on YouTube

Part of the The Garage series.

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Show Transcript

Howdy folks, Ed here. Welcome back to Bullnose Garage. If you like what you see, you should definitely stay tuned. I’m talking about the workbench. Ever since I completed my garage renovation, I’ve had a big empty space right here, and I knew that I was going to fill it someday with a workbench. I looked and looked online to try to find a workbench that would fill this space, be good and strong, and wouldn’t break the budget, and they’re just not out there. If you want something that’s good and strong and big, then you’re looking at probably $500, maybe $1,000, maybe even more for something like that. So I knew I was going to have to build it myself.

The problem is that it was gonna have to be strong enough and big enough that if I wanted to do a transmission rebuild, I could throw a transmission on here, or if I wanted to change gears, I could throw a differential up here, or maybe I could put an entire dash up here and refurbish that. There’s a lot of reasons that I needed something strong, sturdy, and big, and this is what I came up with. All told, this is probably about $250. Now, that’s not exactly cheap, but compared to what you would spend to get something like this off the shelf, it’s a real bargain. I got it on casters, so it’ll roll around the shop nice and easy. Right now, it’s plugged into the wall, so it won’t roll quite that easy. Got some illumination so I can see what I’m doing.

Basically, this is two sheets of three-quarter inch birch plywood cut into pieces and then sandwiched together using glue and screws for the top, and then some poplar going around for the trim pieces. This is actually bed liner, so is this up here. This piece back here is just some leftover plywood I already had. The lights and the electrical strip, so that was a no-brainer. And the only thing that I couldn’t get locally was these legs, which I got from Amazon. Now, I like them because they’re adjustable. You can actually change the position to raise the workbench up and down.

I spent quite a while in quite a bit of mental gymnastics trying to figure out exactly how I was going to get this workbench together, what materials I was going to use. I’ve seen a lot of YouTube videos, guys that build workbenches like this, but a lot of the ones that I watched were guys with woodworking tools, planers, and routers, and all kinds of stuff that I just don’t have. I’ve got some handyman stuff and some mechanic stuff, and that’s about it, and that’s all I used to put this together. So we’re gonna go to past Ed, who’s gonna show you exactly how I did this. Like I said, keep in mind I am not a woodworker or a cabinet maker. I’m just some schmoe who wanted to put a nice workbench together for as little money as possible. So there’s a few mistakes in there, but overall I hope you’ll agree I think it looks pretty damn good. So take it away.

So my plan for this workbench is to be about 72 inches wide by about 34 inches deep and right around 38 inches high, although I’m not entirely sure how high I want it quite yet, but that’s why I’ve got some adjustable feet here. I found them on Amazon. We’ll see how well they work. I’m excited to try those out. This is three-quarter inch cabinet grade birch plywood that I got from a local lumber shop. I had them cut it to the right size, but they cut it to the wrong size. It’s pretty close, but it’s not exactly right. They cut each piece individually and changed the saw measurements every time they cut, so they’re all just a little bit different. So what I’m going to have to do is put everything together and then cut it all myself.

So this is three-quarter inch plywood. I’m gonna do three layers. I bought two pieces. I got sort of a big piece here that’s gonna go on the bottom, that’s my full size, and then I’m gonna have a sort of a middle sandwiched layer that’s got some cut pieces, so two bigger cut pieces, and I’m gonna slide a couple of smaller cut pieces here in the center, cut from this piece. And then once that’s glued and screwed together, I’ll put another big full piece on top of that and glue and screw and clamp all that together, giving me a top that’s about two and a half inches thick. And then on top of that, I’m going to put this quarter inch hardboard, and the hardboard is going to serve as a layer that’s going to be sacrificial. If I ding it up, if I paint it, if I do anything weird to it, get oil on it, water on it, whatever, I can replace that piece. It’s really cheap, and that way I’m not digging into or dinging up my actual plywood.

Once I’ve got this two and a half inch slab built with my screws and my glue, I’m doing both. Just never done this before. I’d probably just be fine doing just screws, but I’m going to go ahead and use the glue as well. I’m never going to want to take this apart. I don’t ever want it to come apart, so I’m doing everything that I can to make sure it stays together. So once that big slab is together, I’m going to kind of cut all four sides to be nice and square so that everything lines up nice, and then I’ve got this poplar here that I’m going to use as edging material to go around all the edges. And I’m actually going to paint this with a bed liner. I’ve actually got bed liner somewhere else here in the garage, and I step into the house. It’s painted over concrete, but it works really well. And I’m also thinking about painting the top of my desk with the same stuff just to sort of give it a little bit more chemical resistance and just overall more durability. So that’s the plan. We’re gonna see how that works out.

Of course, once all that is done, I can put my legs on the bottom of it, and I’m also planning on building sort of a, I don’t think the word is backsplash. We were working with a workbench. I’m not sure what the term would be, but it’s a back that’ll go up against the wall so that I don’t roll screws or nuts or pencils or whatever off the back of it and have it fall onto the floor. That’ll also serve as a place where I can stick a light that’ll shine down and give me plenty of illumination for whatever I’m working on. And I’ve also got a power strip that I’m planning on putting in there. So it’s a big build, but I mean, it’s big for me. I’m not a woodworker, so I’m hoping this will all go swimmingly well. I’m sure it will not, but we shall see exactly how it goes. So I’m looking forward to getting started, so let’s get to cutting.

So the first measurement that I’ve got to make is between here and here. This is going to be my middle sandwich layer, and I’ve got to fill this gap here with wood, and I’m going to do that with this piece of wood that came off my original 4×8 sheet. I’m gonna have to cut it twice, one piece here and one piece here, and so I need to measure how wide they got to be and how long they’ve got to be to go in here. Now, I’m actually going to measure them a little bit more than the size of this gap, and that’s because if I have them sticking out a little bit here or if they push these two boards out that way just a little bit, it’s okay because, like I said, I’m gonna be cutting off all four edges at the very end anyway, so it’ll end up being even. And I’d much rather cut them too large and have to cut pieces off the end than cut them too small and create scrap wood. So that’s what we’re going to do. This is about 24 and 1/8, which I’m going to say is about 25, which means each piece needs to be 12 and a half. And this way we are exactly 34. At least he cut that part right, but I’m gonna go probably 34 and a quarter, 34, and I’ll go 34 and a half, so each piece needs to be 34 and a half.

I picked up this handy cutting guide from Lowe’s. We’re gonna see if it even is worth the money I paid for it. I don’t have a table saw, so I’m just gonna have to do all these cuts with my handy dandy circular saw. So here’s my bottom piece. All the pieces that I got are just a little bit bowed, and I think that’s probably because they sat in my garage for a little while. But it’s not a big deal. You just want to make sure that when you’re gluing this stuff together that you have the bows opposing each other. So if it bows like this, then you want to have the other one that goes like that. So that’s the, when you clamp the edges, they come down. So you want the bowie part facing each other in the middle, if that makes any sense. This piece here is of the two big pieces I’ve got, it’s the least bowed, and it’s bowing a little bit this way. That’s exaggerated, but so there’s a hump in the middle, and that’s what I want so that when I put these pieces on and get it all screwed and glued, if I clamp it and screw it right, these pieces will help form the bottom piece and remove a little bit of the bow. And then the worst bowed piece is the last piece that I have. It’s set up over here, and that’ll go on top with the bow sort of humping down in the middle, and then that when I clamp it around the edges, it’ll bring it down into shape, and the screwing and gluing should take care of all of that.

The next job is to get these pieces laid out exactly how I want them as the middle part of my sandwich, and I didn’t do a great job cutting these middle pieces square, and I think that’s because it looks good there, but when I put this piece in, yeah, you can see a great big warp right there. So I think I’m going to flip this around that way, and I got a gap right here. And the reason I think is because I used that guide, but I had both sides of the guide clamped, but it was such a long run that I think the center of the guide bowed a little bit, and so I kind of curved as I was going through. And that’s one of the reasons why I used the guide early on, so that I can figure out how to solve issues like this later on. So let me bring this in so you can take a look at what I’m talking about. Here’s the guide that I used, and you can see that it’s got this little joiner in the middle that joins the two pieces together. Then you screw it down to get it nice and tight. The problem is that this piece here still flexes even back and forth this way just a little bit, so I think as I was moving along with my saw, this probably flexed a little and caused this little bit of a curvature as I was cutting it. So to solve that next time I use this, I’ll probably screw a block right here to the, you know, on the back of this to keep this from moving at all. I’ll get this exactly where I want it, screw a block down and prevent this from moving, and then of course I’ll clamp the ends, and that way no matter how much pressure I put on this as I’m going along, it won’t move.

I think that’s probably what happened. I used the laser level to give me some nice straight lines I could make my marks from. I wanted plenty of screws to make sure the top was going to stay together forever, especially considering the middle layer was in four pieces. Placing screws in predictable locations is important since I didn’t want to bump into any of these later when I put my final piece of plywood on. So I pre-drilled my holes using a countersink bit. Probably overkill and plywood, but you want to make sure not to skip this step. If you’re using something like MDF, countersinking the holes will prevent the material from bulging when you set the screws, which makes sure you have a nice flat surface to glue.

I got my pilot holes all drilled, my wood’s all cleaned up and ready to go, so now I’m going to do my first set of gluing and screwing. I’m only going to do half at a time of this center layer so that I don’t have to worry about my glue setting up too quickly and giving me problems. Now, I’ve never done this before, but I went and got this little bottle that’s supposed to be for rolling glue on, so we’re gonna see how it works. Okay, maybe we’ll go the wrong way. Oh, there’s that. That’s it, I’m going the wrong direction. The spout should be on top. Now the roar that I’ve read says that you should do this from the center out so that you push the glue from the center toward the outside of the boards. I actually used coarse thread drywall screws for this. They’re perfect because they grip well, don’t move too much material, and I had them lying around. I used one and a quarter inch screws so I would only go into two sheets of plywood.

So this roller is okay, but I think once I run out of the juice inside of here, I’m just going to pour it on with the bottle and then use the roller to roll it. That coming out of this bottle is not super great. As a matter of fact, I’m just gonna do that. Yeah, can’t say that I recommend this roller. It’s what I have, so it’s what I’ll use, but I think if I had to do it over again, I’d use a squeegee or maybe even like a credit card kind of thing. So more round two of gluing and screwing is complete. I’ve got my entire middle part of the sandwich all glued and screwed together, and I got the clamps around the outside just because I can. One thing to note about this whole endeavor is that this is a mechanics workbench. This is not a woodworker’s workbench. If they were a woodworker’s workbench, I would not be doing it this way. In fact, I wouldn’t be doing it at all because woodworkers’ workbenches have much tighter tolerances, and they’ve got to be completely flat, and there’s a lot of things to consider with a mechanics workbench. I just need a surface to be able to pound on, and so that’s really all this is. Like I said, I probably don’t even need the glue, but I’m using it anyway, so you know, if it doesn’t set up right or it doesn’t glue perfectly, then you know, who’s ever gonna know because it’s screwed together.

So the same goes with the sort of fit and finish. I mean, not all of these edges are perfect. Certainly, there’s some gaps and stuff in there, so I’m going to fill some of it in with some wood putty and sand it down before I do my next round, and that’s about all there is to it. So we’re going to let this set up and cure, and then I will be back to do round three. The bottom piece is gonna go on next. I’m gonna do that all as one big piece, so we’re gonna screw that up or screw it up. That’s kind of funny. So what about the pilot holes in there? I’m going to pour a bunch of glue on this, and I’m going to use a squeegee or something next time. This, I, I’m sorry, this little contraption here, this might be good for arts and crafts or something. It is not good for something like this. It just, the volume of glue is not good. The roller doesn’t work very well. I’m just gonna throw it in the garbage. So next time, we’re just gonna pop the cap on the glue bottle, pour it on, and then just squeegee it up and plop the new piece on, and that should be a lot quicker and easier, and I should be able to get that piece on before the glue starts to set because I think I noticed this last time that some of this glue was starting to set even while I was trying to spread it out with this thing. We will see you when I come back to do the next piece.

It’s been a few hours since I glued and screwed the first set of panels. It’s more than enough time for the clamping time to have gone by on the glue that I used. The clamp time for that’s about 60 minutes, so plenty of time. So I went ahead and took the clamps off, inspected everything. Everything looks good, and I got my last piece put here on top. I should note that I also put some wood filler in and sanded things down, made it nice and smooth just to help the glue to adhere to a nice flat surface. Probably unnecessary, but I did it anyway, so there you go.

One thing to note is you want to make sure if you’re doing this that you put these holes that I’m gonna drill, the spots for these holes, make sure that they’re not lining up with any of the screw locations on the first set of panels that I glued and screwed together. You don’t want your screws running into each other. I took care of that by coming in about two inches instead of one inch, but last said I did one inch from the edge. This set I did two inches from the edge, and I made sure that none of my lines going through the middle here are going to match any of the lines on the previous two panels that I did, so should be good to go. Good to go. I’m gonna go ahead and pre-drill all my holes. Once those are all done, I’ll get this cleaned up, take it off, slap down my glue, pop this panel on, get it clamped down, get it screwed, and let it sit overnight, and then tomorrow we can come back and attack it again.

So, so, so do the following day. Here we are one day later. My slab is about as solid as it’s ever going to be, and so now I’m going to take my piece of hardboard and put it on what is going to be the top of my workbench, get it screwed down. I’m only going to use about like eight screws around the perimeter just to keep it from going anywhere, and then I will cut the entire thing all together, all four sides, so that everything is the exact same size. Do now I’m about ready to cut. What I’m going to do to prevent this guide from wiggling is screw down a board right here to prevent it from moving in as I’m pushing the saw up against it. So I’ve got my measurements for both ends and here in the middle. Let me just verify my measurement here because this is the bottom of my table. I don’t really care if I’ve got some extra screw holes in there. It’s way more important to me that I’m straight on this cut, and I don’t have to worry about this thing moving. Moment of truth right here. So it looks really straight. I’m really happy with that. The only issue is that the blade isn’t quite deep enough to go all the way through the hardboard on the bottom of this, so I’m just going to, I’ve got a little multi-tool that’s got a little tiny saw blade knot that I can go through and just sort of clean that up. Oh, all right, there’s one side cut and even up. Well, there it is, a mostly squared off tabletop. Yeah, I’m pretty happy with that.

The only thing left for me to do now is to cut my trim pieces. I’m going to use this chop saw for that since they’re kind of thin. So hopefully you can hear me talk to you. It’s pretty windy outside, but such a great when you live in southern New Mexico. So here we go. Here we are back in the garage. Everything is cut. All of my trim pieces are laid out and ready for paint. While I’m painting them, I’m going to go ahead and also paint the top of this desk. It’s seen better days, and there’s pretty much nothing I could do to it that would make it worse, so we’re going to put some truck bed liner on it and see how that works. This is just Rust-Oleum truck bed coating. Got it from Walmart, and then I’m using a Zinsser Bullseye 123 primer. I’ve had a look with that in the past, so that’s what we’re using for all this stuff, and let’s get to it.

So I love this bed liner from Rust-Oleum, but I had a hell of a time with the cans clogging up. If you look at reviews for this brand, you’ll see I’m not alone. Clogging is the number one complaint. In fact, I had such a problem that I thought I might need to throw several full cans away because I just couldn’t get any paint out. The solution turned out to be a combination of brake cleaner and a small pick set. I used brake cleaner to clean out the caps and the stems on the cans when they would inevitably clog, then used the pick to enlarge the hole in the caps. This allowed me to get enough paint out to finish the job, but next time I’ll just get the roll-on stuff.

I just used regular deck screws to secure the back to the top of the table since nobody will ever see it. The blue line I snapped lines up with a plywood edge on the other side so I can see where the screws need to be. We’re to the point in the build where I’m going to put on the legs, so I want to talk a little bit about what these are. I found these on Amazon. They’re table legs meant for this purpose. They also move up and down, if I can get them to move. There we go. So they’re adjustable height. Now, there’s only like three or four different settings that you can put them on. It’s based on where you put the bolt through. I’m not entirely sure how high I want this yet, so I’m just gonna mount these and get them on and see where the height puts me at.

I also went out and bought a set of heavy-duty casters. These are like 20 bucks at Home Depot. They’re made for a wire rack, but they’ll work fine for this. For the most part, you have to drill out, so there’s holes in the bottom of these that’s actually meant for feet that come with the legs, which is a little screwable leveling feet that come with them. I’m not going to use those. I’m going to drill these holes out a little bit bigger with a stepper bit, and then I’m going to put these casters on so that I can move my table around wherever I want it. It means this kit, this set of four comes with two locking casters and two were just regular swivel casters, so this should work out perfect.

The first thing I need to do is actually drill these holes out. I don’t want to have to be doing something like this, so I’m going to take these off of here, get these holes drilled out, get these casters mounted, and then once they’re on there, I can get the entire leg assembly put on to the table. So like a full 40 percent of any of my videos is like just me looking for that. I can’t find, I mean, around here somewhere, I just used it. As you can see, I’ve got the table flipped over and on its legs, got the casters put on, rolled it around the garage a little bit. It works really well. I’m super happy with it.

So the next thing to do is to finish building out all of the trim pieces in this little backsplash cubby area, and it’s going to be hard for you to see, but right here I’ve got my laser level set up in a straight line directly down the center of this board so I can mark exactly where my screws are going to go. I’m using these humongous lag bolt screws because I think they’re gonna look nice. It’s kind of for decoration. I don’t need anything this humongous just to hold this one piece of trim on, but I think it’s gonna look nice, and it’ll definitely hold it in there, so not to worry about it.

So I want to make sure that when I do this that I drill pilot holes. That’s why I’m marking everything right now because when you’re putting something this big into the side of a piece of plywood, you definitely want to do pilot holes. Even if there’s as much meat as there is right here now, even with a pilot hole, I would never attempt to put something this large into just the side of a single three-quarter inch piece of plywood. But since I’ve got all these stacked together and they’re all one solid piece essentially, I think I can get away with this. So I used my countersink with a small drill bit to set the initial hole locations for the trim and then went back to drill out a much larger pilot hole in the plywood edge for the actual lag screw. I used clamps just to keep the top of the trim even with the top of the workbench.

So for the back cubby, I used construction screws that looked very similar to the lag screws I used for the front and sides, just much smaller. Drilling pilot holes for this was critical since I was joining the trim to the edge of a single piece of three-quarter inch plywood. I was a little afraid that I might create bulges in the plywood this way, but everything went together without a problem.

So do, do, man am I glad this workbench is finally done. It pretty much puts a cap on my entire garage renovation. It was the last thing that I had planned to do and needed to get in here to say that my garage is basically done, and it gives me a really, really great space to do any kind of work on any kind of parts I could imagine for the truck. Now, I know this isn’t really a Bullnose episode, and you know I’m kind of all about that, but it is about the garage, and this is Bullnose Garage, so there’s going to be some videos about the garage interspersed in there, so that’s what this is for.

You know, I spent a lot of time watching YouTube videos, and I saw a lot of guys putting together workbenches kind of like this, but I didn’t see anyone who put one together that was relatively inexpensive, had adjustable legs so you can move it up and down, and just with the route that I was going to go, which is laminating some plywood with a hardboard top for durability and then some nice little accent touches. You know, I really like this bed liner that’s really neat. I like it enough that I put it on my desk too, so obviously I’m a fan of that. Yeah, I just, I’m just so happy with how it turned out. I can’t imagine doing it any other way.

As always, if you have any questions, comments, concerns, gripes, internet ramblings, stick them below. Thanks again for watching, guys. We will see you next time.

Hey there, folks. Ed here from Bullnose Garage. Today, I’m sharing my latest project: building a heavy-duty DIY garage workbench with adjustable legs and casters. I’ve been needing a sturdy workbench that doesn’t cost an arm and a leg, and those pre-made ones just don’t cut it—unless you’re ready to shell out a small fortune. So, I took matters into my own hands.

Why Build Your Own Workbench?

Finding a sturdy, budget-friendly workbench online is like trying to find a needle in a haystack. The good ones are priced anywhere from $500 to over $1000. I needed something strong enough to hold a transmission or a dashboard for refurbishment, so my goal was to build it myself for under $250. With a few sheets of plywood, some poplar for trim, and a coat of bedliner, I put together a workbench that rivals those expensive store-bought ones.

Materials and Tools You’ll Need

I kept the materials list simple:

I also used a few basic tools—nothing fancy. Just handyman stuff and mechanic gear. If you can handle a saw and a drill, you’re already ahead of the game.

The Build Process

Cutting and Assembling the Top

I started by sandwiching three layers of plywood to create a 2.5-inch thick work surface. The key here is glue and screw—both are essential for a solid build. The top layer is a replaceable hardboard, perfect for taking the brunt of whatever work I throw at it.

Adding the Trim and Bedliner

Once the top was set, I squared off all four sides and added poplar trim. For durability, I coated the trim and the top with bedliner. Rust-Oleum’s bedliner was my choice, but fair warning: the cans can be a real pain with clogging issues. A little brake cleaner and a pick set saved the day.

Installing Legs and Casters

I used adjustable table legs which let me tweak the workbench height to my liking. The casters make it easy to roll around the garage, but I made sure to get ones with locks to keep my bench steady when needed.

Final Touches

I finished off with a backboard to prevent small parts from rolling off, and I added some lighting for better visibility. The whole setup is now a perfect spot for any project I plan to tackle.

Wrap-Up

I’m thrilled with how this workbench turned out. It’s strong, mobile, and didn’t require any fancy tools—just some patience and elbow grease. If you’re in the market for a workbench but don’t want to break the bank, check out the video above to see the step-by-step process. As always, feel free to leave your comments or questions below. I’d love to hear what you think!


Bullnose Garage at YouTube

If you want more specific information on Bullnose Ford Trucks, check out my YouTube Channel!

For more information on Bullnose Fords, you can check out the BullnoseFord SubReddit or Gary’s Garagemahal. Both are excellent resources.

As an Amazon Associate, I earn from qualifying purchases. If you see an Amazon link on my site, purchasing the item from Amazon using that link helps out the Channel.
Ford Emblems

Published on December 27, 2020

Click to play the video inline  or  see it on YouTube

Part of the The Bullnose F-150 series.
Part of the Ford Truck Systems and Parts series.

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Show Transcript

Howdy folks, Ed here. Welcome back to Bullnose Garage. If your truck is anything like mine, and you got a big gaping hole right here where an emblem ought to be. Now, a lot of trucks, especially the ones, well, I mean obviously the ones after, I think it’s ’82 or maybe ’83, I came right off the top of my head, have emblems in the grill just like this. Ford did this for a lot of years up into the present day, and before that, they had the four letters were up here on the hood. But if you’ve got an older truck like mine, then it’s a pretty good bet that your emblem up here is either gone or cracked or faded or terrible or ugly or whatever it is. So today I’m gonna solve that. I’m also going to get some nifty chrome stickers put on my wheel center caps to dress them up a little bit, so that’ll be fun. I’m really looking forward to seeing how it turns out.

On my ’85, the front grille emblem is about six and three-quarters inches, and so I went out and what I did was I found a seven-inch because this actual chrome part back here is about seven inches. I got this from eBay, and I had to go to eBay to get it, but when I’m done, that should just stick right on top of there and dress up a little bit. I got black instead of blue just because I’ve already got some black accents, and I think that’ll stand out a little bit better. So, but what I got to do first is get this old sticker backing plate off of there, and we’ll just use a screwdriver for that. There are a couple of clips back behind here that hold this on. They’re basically impossible to get to by reaching down in here. Now, I’m not going to reuse this piece, so I’m just going to bust it off, and there we go. Now that’s off of there. Very important that you get it clean so the adhesive will adhere correctly. So let me get my… just using some isopropyl alcohol for this. Shines it up real nice. And now this just sticks on. The trick is getting it straight and in the right spot. That looks pretty good. Push that on there and then take off the protective plastic. And there we go, a beautiful new black Ford logo stuck under my grill. Looks almost factory, and it sure looks a whole lot better than that big black hole I had on there earlier. Hey, even matches my license plate.

I got these nice Ford center cap stickers from houseofgraphics.com, and now they’re not sponsoring this video or giving me any kind of a discount or anything. I bought these with my own money. But the reason that I’m highlighting them a little bit is because I looked all over the place for something like this, and these center caps are kind of a strange size. There, let’s see if I can… there we go. The center part here between the ridges is 50 millimeters, which is kind of an odd size, and you don’t make anything that fits that, any kind of a stock configuration anywhere. So I had to go out and find some place that would make them custom, and I actually was working with a different place than house of graphics that does this same sort of thing, but man, they just weren’t very communicative, and I really couldn’t get a hold of them. And they took days to get back to me through an email, and then I finally gave them my phone number so I could talk to them, and they just never got back to me. It was terrible. I got to tell you, house of graphics, I emailed these guys on a Saturday evening. They got back to me Saturday night, and these were in the mail by Monday morning. So, you know, kudos to them for getting this thing out as quick as possible. It’s exactly what I wanted.

Now you see there’s a little bit of a texture on these. What I’m looking for was chrome and then black, and this texture is because of the transfer paper that’s on top here. So that will go away when I peel it, at least I hope it will. And so there we go. They, I only need four, they sent me six, I guess a couple just in case I screwed up. The only thing that I’m not a huge fan of with this is that they’re all sort of on the same sheet, so I’ve got to cut them out. I was kind of hoping that they would be in the actual same size circle as what I’m going to apply them, so I could just like put them on top of the… like I could just like put it on here to verify the fit before I actually peel the backing tape off. But that’s not a big deal. We’re going to figure out how to make it work. First thing I’m going to do is cut all of these out. Well, at least four of them so that I can apply them. I’m gonna keep these two together as my backups. So yeah, we’ll keep these two together as my backups and cut out the rest.

There we go. I got a set of instructions from them, but it’s pretty self-explanatory and pretty simple. And one of the things that they say in any place that you see that sells these kind of things tell you is that you need to make sure that the surface that you’re sticking things onto is extremely clean, as clean as possible. So that’s why I’m going to be using rubbing alcohol, isopropyl alcohol, to clean these off. Keep that on there, let it dry. You could do this while these are actually on the vehicle. I just happen to have my wheels off because I’m doing a brake job right now, so I figure while the wheels are off, that’s a good time to do this because it’d be a whole lot easier to do this with these off the vehicle. There we go, that’s about as clear as we’re going to get. So that’s what we’re going for. So what it says to do, which should be self-explanatory, is to remove this backing paper from the decal. I don’t have much in the way of fingernails, but see if I can get this done. Okay, okay, it should come up with the transfer paper, and now I can kind of see where it’s going to go. I’m going to move you a little bit this way so I can get this closer to what I’m doing, so I can get kind of right over top of it and see what’s going on here. My ability to center things is terrible, so I’m trying to get this as close as I possibly can without destroying the sticker. Okay, well, that’s… that looks like that’s where it’s gonna go, so we’re gonna go ahead and put it down there. Yeah, see, I’m a little off. I’m a little off. We’re gonna see how this goes. Uh, okay, now I got a couple extra of these, so if I’m not happy with this, I can always do it again. I got quite a few bubbles in there. It’s not great because I got a lot of bubbles in there. You can see them pretty clearly, but we’re gonna do another one and see if I can get any better at it. And if I have to come back and redo this one, I can. This time I’m going to start down here and push up this way with my finger. Much better. Oh, now that one looks like I know what I’m doing. There we go, nice. Now it really doesn’t matter which direction the Ford logo is going, but just want to make it facing me just because it’s nicer that way, I guess, from where I’m sitting. The hard part is lining this up inside the circle. Oh, nice. And the instructions say when you pull it, you pull it back like this, not up. Beautiful, stuck down all around the edge. Oh man, that’s nice.

So there’s two kind of… and a half. I think I’m gonna redo this one, but we’re gonna see how this last one here goes before I decide to redo this one. I’ve only got two spares. By the way, the first company that I contacted would not give me a spare. Well, I mean, I have to pay extra for a spare. So the fact that house of graphics just sent me two spares for free basically is amazing. And I should note that they didn’t have this particular graphic that I wanted in their stock. I had to specially request it because I wanted specifically a black Ford logo with that oval. I’ll really do this on here and I’ll tell you what I’m talking about. Nice, nice, nice. Oh, I’m so happy with that. So specifically what I asked them for, let me get it up here so you can see it, was the Ford logo in black with the chrome oval sort of outline around it, and then the Ford letters also in chrome. And what I did was I actually found a set of caps online that had that look but were the wrong size, and so I sent the guys at house of graphics a link to those caps and said, could you make me a sticker that would replicate this cap? And within a day, they had this sticker inside their little graphics program on their computer at their place and sent me a screenshot of what they’d done and made sure that I was happy with it before they printed it up. And then I said it was okay, it looked good, and they printed it up and sent me this stuff. So yeah, super happy.

All right, so I’m going to redo this one because I’m not happy with those bubbles, and I’ve got a couple extra, so let’s make use of the couple extra that I have. See if I can get this off of here. Well, they stick pretty good. Now, I do know that chrome in vinyl does not last nearly as long as other colors, especially out in the sunshine, because I’ve had chrome vinyl stickers on vehicles before that just didn’t last very long out in the New Mexico sun, especially. So if this vehicle wasn’t going to be garaged like it will be, then I might be more hesitant to use chrome as a vinyl color. But because I’m keeping it in a garage and when it’s outside, I’ll be having wheel covers on it to keep this stuff out of the sun, I think this chrome is going to last quite a bit more than my other chrome, which I got about a year and a half to two years out of it, but that was on a windshield, and so it was not only was it being battered by the sun all the time, but it was also being hit with wind and dust and everything else.

So all right, let’s see if I can do this better this time. The tricky part is getting it laid inside the circle. Looks like I’m pretty close. Looking not too bad. Looking not too bad. Oh yeah, and I still got one extra. Fantastic! Look at these. Oh, that looks great. So happy with that. So happy with that. I cannot wait to see what they look like on the truck. So I just realized that that last segment that I did was actually out of focus. So, but here’s the final product. Yeah, man, I am so happy with that. That looks so good. I cannot wait to see what that looks like on the truck. Um, so yeah, I’m gonna get these wheels on, and we can see how that looks.

So, well, I gotta say, if you’re looking for a quick and easy way to spruce up the looks of your old truck or car, an emblem is a good way to go. And I’ve really got to tell you that I am super impressed with these cap emblems, and I’m super impressed with the company, house of graphics. Did a fantastic job. They look really good, they were easy to put on, they are super communicative, they got back to me basically right away, and they’re very reasonable in terms of their pricing too. So definitely, if you’re looking for a custom emblem of any kind, any kind of a sticker that goes on your vehicle, pretty much any color you want, make sure you check them out. Like I said, I am not affiliated with them, I’m not being paid by them. I just like to highlight good online companies that take care of their customers and do exactly what they say they’re going to do, and house of graphics is definitely one of those companies. Make sure you check them out. And hey, you know, if you’re looking for a good way to spruce up your vehicle, little emblems, stickers, stuff like that, it’s an easy way to go. It’s just a couple of hours of work, if that, and makes a big difference. So as always, you guys have any questions, comments, concerns, gripes, internet ramblings, stick them below. Thanks again for watching, and we will see you next time.

Alright folks, Ed here at Bullnose Garage, and today we’re diving into some DIY flair for your beloved bullnose truck. If you’re tired of staring at that gaping hole where an emblem ought to be, or if your old Ford emblem looks like it’s seen better days—cracked, faded, or downright ugly—it’s time to spruce things up a bit. We’re talking about replacing that front grille emblem and adding some shiny new center cap stickers. These are quick fixes that won’t break the bank, but they’ll definitely upgrade your truck’s curb appeal.

The Grille Emblem: Size Matters

Let’s start with the front grille emblem. If your truck is anything like mine, you’ve got about a six-and-three-quarters inch spot begging for a new badge. I found a seven-inch emblem that fits just right over the old spot. Why seven inches? Well, the chrome part on my ’85 truck’s grille is about seven inches wide, so it made sense. I chose a black emblem instead of the traditional blue—it matches my truck’s black accents and stands out nicely. Pro tip: Make sure to clean that area really well with some isopropyl alcohol before sticking anything new on. Dirt and adhesive don’t mix well.

Chrome Center Cap Stickers: Custom Fit

Next up, those nifty chrome center cap stickers. Here’s where things got a bit tricky. The center part of my wheel caps is 50 millimeters wide, which isn’t exactly a common size. I searched high and low for something that would fit, and finally, I found House of Grafx. No sponsorship here, just a shout-out for their excellent service and quick turnaround time.

These stickers came in a sheet, so I had to cut them out myself—no biggie, but it required a bit of precision. The stickers are chrome with black Ford logos, perfectly matching my grille emblem. The key here is to get them centered and avoid those pesky air bubbles when applying them. A little patience goes a long way.

Applying the Stickers: Patience Pays Off

Applying these stickers isn’t rocket science, but it does require a bit of finesse. Start by cleaning the surface with isopropyl alcohol, let it dry, and then carefully position the sticker. If you’re anything like me, centering things is a challenge, but you’ll get the hang of it. House of Grafx even sent me a couple of extra stickers, just in case I messed up the first few tries.

Why Chrome?

Now, a word on chrome vinyl: it’s notorious for not lasting as long as other colors, especially under harsh sunlight. But since my truck is usually garaged and I’ll use wheel covers when it’s outside, I’m not too worried about longevity. If your truck is going to be sitting out in the sun all day, you might want to consider that.

Final Thoughts

So there you have it—a quick and easy way to dress up your bullnose truck without spending a fortune. The new emblem and center cap stickers add a touch of class and make the truck look a heck of a lot better than it did with that old, empty grille space. If you’re looking to give your truck a facelift, these small changes can make a big difference.

Check out the video above for the full walkthrough, and as always, feel free to leave your questions or comments below. If you try this out, I’d love to hear how it goes. Until next time, keep those trucks looking sharp!


Bullnose Garage at YouTube

If you want more specific information on Bullnose Ford Trucks, check out my YouTube Channel!

For more information on Bullnose Fords, you can check out the BullnoseFord SubReddit or Gary’s Garagemahal. Both are excellent resources.

As an Amazon Associate, I earn from qualifying purchases. If you see an Amazon link on my site, purchasing the item from Amazon using that link helps out the Channel.