Tag manual transmission

You know guys, sometimes doing YouTube is hard, and it takes a lot of time to make videos and a lot of time to sit down and do the research and write the scripts and do all this stuff. So I thought this week I’d try to catch up a little bit, just do a real quick simple video about my plans for the Bullnose. You know, I haven’t done one of those in a while, and that way you guys can kind of see what the plans for the Bullnose are going to be. So, uh, oh, I, uh, yeah, you already know the plans for this Bullnose. I mean, the plan for this Bullnose. Hello, hi folks, Ed here. Welcome back to Bullnose Garage, and meet Bullnose number two. She’s a 1982 Ford Bronco. Just picked her up this weekend from my actual friend that I’ve got in another town over. He saw my channel, went, ‘Hey, I got a Bullnose rotting out in my yard. You want to come pick her up and add her to your list of projects?’ I thought, ‘Ah, you know what? Why not? Because one Bullnose is never enough, right? Mongo’s Garage, mm, I’m coming for you. I got two now!’ Actually, no, I will never have as many Bullnoses as those dudes have. That is crazy. Anyway, I just thought I would introduce you and let you take a look and talk a little bit about what my plans are.

So this old girl is much rougher than my ’85, but one thing I love about her is that she has a manual transmission. Of course, being a Bronco, she’s a 4×4. She’s pretty rough, but you know, that’s okay because I’m going to cut my teeth on my ’85 and learn my way in and out of these things really, really well, and then we will start restoring this girl right here. Now, as you can see, she does have a little bit of rust coming in down through here and some back over here. My guess is, I’m not sure if you can see that from the camera. I guess you can. And so my guess is that the guy who the previous owner had was doing some mudding and some off-roading and stuff, and those tend to be the places where the mud and the grime and the stuff gets caught up in the fender wells and up inside of here. And so that’s where a lot of dirt and debris and G got caught up in there. As a matter of fact, I can see some, um, already in there. See if I can feel the dust coming out of there. Dust and dirt with grunge and stuff in there. You can actually see where there’s some rocks and dirt caught up inside of there. So my guess is that that stuff got wet and just stayed wet for a while, packed up in there, and that’s where that rust happens.

You got the same thing over by the tailgate. You can see pretty clearly down here on the bottom there. So this tailgate is pretty much roached. I could probably fix this, I guess, but I don’t think I’m going to. They make repop tailgates for these, so I’ll probably just go ahead and do that. The rear window, unfortunately, doesn’t go up and down. I think that’s probably because the motor is busted. So the rear window has been down for a long time, and so that’s allowed the elements to get in here. So the inside of this, especially in the back, is pretty well roached out. But you know, it wouldn’t be a project if it was easy. So my current plan is to take the tailgate off, replace it with a new one. Probably I’ll cut some panels out of this and use them to fill in some of the body areas and the other parts of the truck that are a little bit rusted out. Teach myself how to weld body panels and do some fill and that kind of stuff, just kind of make it look nice. This one, the plan is not to be a show truck like my other truck is. This one is actually going to be something a little bit different.

So my plan for this truck is to be a desert crawler. We’re out here in the desert Southwest. There’s a lot of trails and mountains and stuff here, so I figure I could, uh, you know, it’s kind of pretty much already set for it, right? That’s what a Bronco is. So, uh, I’m not going to go like full pre-run or anything, but just, you know, give it like maybe a 4-inch lift with a 1-inch body lift, and I’ll put some bigger tires on it. You know, it’s already got the 49 in the rear, and it’s got a J44 TTB in the front. And I think, uh, you know, if I just beef up the components for both of those, that should give me what I need to be able to go out and do some serious desert crawling around here. You know, just kind of clean it up and clean up the rust and make sure that it runs right. Now, it’s not roadworthy, unfortunately. Now, it does run, and it actually runs like a top. It’s got an inline six in it, which is awesome, and I think the inline six in this thing runs almost as good as the inline six in my ’85. Now, of course, you guys that are paying attention to my channel all the time know that I’m pulling the inline six out of the ’85 and putting a 351 Windsor in and stroking it to 408. That is not what’s happening to this thing. You guys don’t have to worry. This truck is keeping the inline six. I probably will pull the inline six out of this and do some refreshing on it. I may decide to do some mods to it. You know, there’s some talk in my channel comments about, you know, did you see this where they turboed inline sixes and all this stuff? You know, I might look into some of that stuff. I don’t know that I have the chops for a project like that yet, but you know, by the time I get done building my Windsor and stuff, maybe I’ll feel more comfortable around that stuff, so I might give it a try. Anyway, but regardless, the inline six in this thing is a puller. It’s a workhorse. It got me up on the trailer no problem. There’s some fuel issues, so you have to actually, uh, here, you know what? I’ll show you. There we go. Ah, all right, so there we go. There’s the old inline six in there, and right now the only way I can get it to run is to throw some fuel in a water bottle like this and spray some fuel down in the carb, and then she’ll run. And she runs really, really good. The inline six in this purrs like a kitten, so I’m really happy about that. But, um, I’m not sure what’s going on with the fuel line. I’m not sure why it can’t pull fuel from the fuel tank. I got to look into that. The brakes are basically shot. When we dropped it back off the trailer, I had to actually put it in gear and pop the clutch to make sure that it didn’t roll back into my wall over here. So, uh, yeah, the brakes are pretty much shot. I got to do a complete brake job. I’ve already got a video series on my complete brake job on the other truck, so I won’t bore you with doing that whole thing again. But at least I know what I’m doing there, so I’ll do that. It needs new parking brake. Yeah, obviously. I mean, there’s no, uh, coating in it. There’s, uh, I don’t have any idea what the condition of the oil is. Um, you know, I got to look at all that stuff. But the engine itself runs really well. And you know, my thought was that even a worst-case scenario, the engine in this turned out to not run very well, I can always pull the 300 six out of my other truck and pop it in here and use that. But I don’t think I’m going to have to. I think I can just use the 300 that’s in here, and we’ll see. You know, I’ll get them both out at some point and see which one I want to use for my rebuild.

But yeah, so if you were paying attention to the engine when I had it closer up here, one thing you’ll notice that this truck does not have is air conditioning. And if you’ve watched a couple of my videos before, you know that I specifically bought my other truck because it has air conditioning and because it’s so damn hot down here in the Southwest when it gets to be in the summer. So, uh, that’s kind of okay for this build. Again, this is not going to be an around-town cruiser, really. It’s going to be mostly going out in the desert and having fun. So most of the time, I think this will have windows down, top off, that kind of stuff. But, uh, I still think I want to put AC in it, so I may make a video series about putting AC in a non-AC Bullnose. Um, because that’s, you know, I think that’s worth the content. And I actually do have a dash already from an AC Bullnose truck that I might be able to use as parts and pieces for this. I don’t know how hard that’ll be. I haven’t actually done the research to see how hard it’ll be to put an AC in a non-AC truck, but there are kits that you can use that’ll do that even if you don’t use the factory AC. So, um, yeah, we’ll see how that goes.

All right guys, here we are underneath the Bronco, and you can get a good look at what’s going on down here. There’s the Dana 44 front TTB, and, uh, let’s see, this, believe it or not, is an NP435 transmission. This is the same manual transmission that I got in the ’85. Um, with these trucks for a manual, it’s either going to be a T18 or an NP435, and you can tell this was an NP435 because it’s got the PTO cover on the passenger side right there. You can also see the drain plug is indicative of an NP435 too. So, uh, yeah, same transmission, and that transmission is going to stay in here because NP435 is basically bulletproof, and it’s perfect for a desert runner, desert crawler like I want to build here. So, uh, yeah, as long as it shifts well, which I think it seems to so far, but I haven’t had it out on the road to test it. But yeah, so we’re definitely going to keep that. And as you can see, there’s not really a lot of rust. There’s some surface rust on the frame, nothing real bad. There is some rust there under the seat pan. I think that happens quite a bit in these trucks, so I’ll have to cut that out, put some rust inhibitor or converter on there, and eventually cut that out and probably weld a little pan or something in there to make sure that doesn’t get any worse, make sure it can support my amper frame while I’m in the truck. And then, uh, yeah, so scoot back here. All right, scooting back just a little bit, you can see the transfer case here. I believe it’s an NP205, although I’m not 100% sure. I got to check this tag here and double check, but, uh, I think that’s going to be what it is. Believe it or not, guys, I was wrong. It’s actually a Borg Warner 1345, not a New Process 205 transfer case. Both of those transfer cases were used in this era of Bullnose Broncos, so I wasn’t sure which one it was, and I took a stab, and I was wrong. They’re both really good transfer cases. They’re both pretty similar. The Borg Warner’s got a chain drive, and the NP205’s got a gear drive. I’ll do another video about the differences in the different transfer case options that there are, but I think I’m probably going to go ahead and stick with what I’ve got. I’ll do a service on it and make sure that it runs okay. But, uh, yeah, so it’s a Borg Warner 1345. And then, uh, yeah, you can see underneath here to the back, got the famous Ford 9 inch, which I’m super excited about. It’s not an end case, though I wouldn’t expect it to be an ’82 Bronco. So, uh, but it should still do perfectly for what I want. Beef it up a little bit, put some high spline axles in there and, you know, a locker and some stuff, and we’ll be good to go there. And then, yeah, the driver’s side of the body here doesn’t look too bad. Um, so I think I’m in good shape. There’s some surface rust on the cross member and the frame and just in general, but there’s no rot through. It’s just surface stuff. So, man, got rust falling on me. Uh, but hey, you know, that’s part of the job. So, yeah, um, I’m super happy with it. I’m looking forward to digging into this thing and see what we can make out of it.

All right guys, well then, these are the twin sisters of Bullnose Garage. They’re not identical, just like my other twin girls aren’t identical, but they’re both the same vintage, and one’s an ’85 F150 and one’s an ’82 Bronco. Um, yeah, I’m super, super thrilled of them both. Can’t wait to get them both on the road and going. This one here will obviously get done first. Uh, this is one that I put the new engine in, the 408 that’s going to go in here. Uh, this one has got a lot of work yet to do. I got to do some body work and, uh, obviously work on the engine fueling system, brakes, all that stuff. The fiberglass cab’s got some issues. Some of the fiberglass is kind of getting worn down. I got to, uh, probably coat that and put a coat of paint on it and stuff. But you know what? I’m going to bring you guys along for all that stuff. Uh, you know, this whole channel, everything’s about me cutting my teeth and getting some experience on some of the stuff that I don’t really know that much about. So, uh, yeah, looking forward to getting both these girls fixed up and ready to go. And if you want to be along for the ride, make sure you like and subscribe. I really appreciate that. And like I said, I got that 408 that I’m getting ready to build that’s coming up on the channel. So if you want to see what I’m doing there, make sure you subscribe and, uh, you know, ring the bell and keep in touch with all that stuff. If you have any questions, comments, concerns, C interet ramblings, stick them below. And thanks again so much for watching, guys. We will see you next time. She’s rough around the edges, but she’s doing fine. Take her away, getting things to shine. That Bullnose Garage, she’s considered divine. Thanks again for watching. We will see you next time. Thanks again for watching. We will see you next time.

Howdy folks, Ed here. Welcome back to Bullnose Garage. What is a bullnose and why do I have one? A bullnose is a Ford truck built from the years 1980 to 1986, like the one behind me. This one here is a 1985 F-150. Bullnose trucks are F-150, F-250, F-350, or Bronco, anywhere from ’80 to ’86. And why are they called a bullnose? Well, because the front of the truck looks kinda like a bull’s nose, if you imagine.

So why do I own a bullnose? Well, it’s a project truck for me. I’ve always loved Ford trucks. In fact, my daily driver is a 2007 Ford F-150, so the F-150 platform is something I know and love very much. And I wanted something older that I could work on, something carbureted, something that was easy for me to sort of sink my teeth into and learn how to rebuild engines and do all the kind of mechanical stuff. See, my entire life I’ve been a computer guy. I write programs for a living, so I never really worked very much with my hands. And I thought, what better way to get my hands dirty than to do it on an old Ford truck? So, my project.

So why did I choose this particular truck? After all, I had to drive all the way to San Antonio, Texas, to pick it up. Well, I couldn’t find any trucks like what I was looking for around here. So what does that mean? Well, first of all, as you can see, it’s in pretty good shape. The paint’s a little faded, but there’s no rust, and the body is really straight. So that’s one thing. Another thing that’s pretty obvious is that it’s a short bed. Now, I was looking for a short bed because I want a truck that’s going to be a little bit sportier, because I’m planning on putting a few more horses under the hood and making like a little street truck out of it. Now, I’m not going to do any kind of racing or anything, but what I’m going for would be better with a short bed, so I wanted to make sure I got one of those.

It also runs really well. I basically could just drive it right out of the box, except for the fact that it’s a manual. So I knew I wanted a manual because I’d never driven a stick shift before in my life. And I figured, what better way to learn how to drive a stick than to buy a vehicle that I can’t drive unless I know how to drive a stick? So I had to teach myself, and that’s what I did. And I’m glad to say that it works. I can now drive a stick shift. At least I can drive this stick shift.

The last thing that I wanted to make sure that I had, no question, was air conditioning. I mean, because come on, I live in New Mexico, and it is hot as in New Mexico. Let me go ahead and start her up, and I’ll let you take a listen. The engine in this truck is an inline six, and it’s got an NP 435 manual transmission. That’s a four-speed, but it’s effectively a three-speed. The first speed is granny low. I mean, I could throw this thing into first gear, get out, and walk alongside it. So you basically never use first gear in a truck like this.

Even though I pretty much just started my channel last month, I’ve had the truck for a couple of years, so I’ve had some opportunity to do just a little bit of work to it. So let me just briefly go over some of the stuff that I’ve already done. I’ve changed all the fluids, including this stuff. I’ve replaced both side mirrors. I’ve replaced the door and window seals, and I replaced the door striker. I’ve repositioned the license plate so the tailgate doesn’t smack it when it comes down. I’ve changed the battery twice. I have replaced the alternator. I replaced my marker lights and updated the blinkers. I replaced my tail lights. I’ve wrapped the steering wheel, and I’ve replaced the rear view mirror. I added LED dash lights and LED interior lights. I let someone from Craigslist load something into the back of my truck with a forklift and bend the bed. So that’s my bullnose.

But I’m not done. I mean, I started this channel with the intent of making videos for people who may have a similar truck or similar interests, and mostly because I’ve never done this before. And this is all gonna be a learning experience for me. And so I’m kind of hoping that by going through this and having a learning experience that, uh, if I film it, maybe I can help some other folks. So let’s talk about what my plans are for the bullnose and for this channel, and I got a whole bunch of them.

So obviously the big deal is a new engine. The truck right now has a 306. It’s an inline six. These motors are bulletproof, and there’s going to be a lot of people, a whole lot, that are going to tell me that I shouldn’t swap the motor, that the 306 is one of the greatest engines that Ford ever made, and it’s ridiculous to pull a perfectly good running 306 out of a truck and put in something different. But a 306 is not the engine that I want for my application. What I want is something with a little more punch. So what I’m putting in there is a 351 small block, and I actually already have one, but that’s a future video. Eventually, I would like to stroke it, probably to 408, and get between 400 and 500 horsepower. But that’s a long ways down the road. I think to begin with, I’m just going to go ahead and do a regular engine rebuild, and I might put a couple of power adders on there, but I haven’t quite decided what I’m going to do with that just yet.

And of course, um, I’m going to do basically everything that I can to make the truck as nice as possible. So we’ll do some interior work. I’m going to work on the interior molding, make it look nice. I’m not sure exactly what I’m going to do, if I’m going to spray paint it or if I’m going to wrap it with some kind of fabric or, you know, what I’m going to do there. I do know I want to put some kind of sound deadening on the inside. I do want to add carpet. Right now it’s just that old rubber mat on the ground. I want to take care of that. I’m going to have to reupholster the seats or get real nice seat covers, but I think I’m probably going to end up reupholstering.

Um, so I’m also going to do a lot of electrical work. When I inherited the truck, well, when I purchased the truck, whoever I inherited it from did some questionable electrical work, so I need to go in and take care of some of that. I’m going to replace the headlights with probably LED headlights, and eventually I’ll be putting in a stereo system, probably putting speakers in the door panels and adding things wherever I can figure out how to add them. I might try to put a double din radio in there. I’m not quite sure yet. I’ve got an extra dash piece, um, bezel for the radio, so just, uh, I screw it up, I’ve got an extra, so we might try that for an episode.

Um, I gotta change the horn. The horn that’s in it right now is stupid. Maybe one of these times I’ll honk it for you and let you hear it. It’s wearing, it’s really terrible, so I want to upgrade the horn. Um, at some point I may paint the truck. I’m not sure if I have the ability to actually spray paint a vehicle, but I think I’d like to try. I’ve watched a lot of videos on it. I’ve seen a lot of instructional videos and read a lot of websites and forums and stuff. And, uh, we’ll get it sanded down and strip back probably to metal and put some primer on it and get sanded and do all the blocking and everything else and then pick a color and maybe paint it.

I’ve also thought about putting vinyl on it in terms of like a vinyl wrap, although I wouldn’t wrap the entire truck, but I might wrap parts of it rather than do a two-tone paint job because I’m not sure I could pull off a good two-tone paint job, especially since I’ve never painted a vehicle before. I’ve thought fleetingly about doing a crown vic swap. So for older Ford trucks, especially older ’79 or older, the generation before mine, a lot of guys put crown vic front ends in them from 2002 and forward Crown Victorias because they basically just bolt right in, and they’re more of a car suspension, so they handle power much easier and they ride much better. You can do a crown vic swap on a bullnose. It’s a lot more work than, um, it’s called a dent side from the earlier generation up to ’79, but it can be done. So I’m thinking about that.

Regardless of whether I do that or not, I’m going to have to upgrade the suspension on the truck just because it’s a little sloppy, and I’m putting a little bit heavier engine in there, and it’s going to have more power, so I want to make sure that I’m not falling down on my suspension. Um, I’ve thought about upgrading the transmission. A, uh, NP435 isn’t exactly a race transmission. Not that I’m gonna be racing it, but it’s a very solid truck transmission that drives like a truck, and it could probably handle four or five hundred horsepower as long as you’re not working it too hard. But what I’d really like to have is the ZF5. The F5 transmission is a heavy-duty, still a truck transmission, but it’s a five-speed with overdrive. And, uh, the fact that my truck doesn’t have overdrive right now is rough, um, especially on the interstate, you know, going 65, 70 miles an hour, it’s spinning pretty high. So I’d really like to have an overdrive transmission.

If I had all kinds of money, I’d go out and get a TKO transmission and, you know, put one of those in there, but they’re big bucks, so we’ll see what happens. And I’ve also thought about maybe changing the rear end, uh, getting a locking differential or changing the gears. Um, to be honest with you, I don’t remember exactly what the gears in there are right now. I’d have to look it up. I have it written down somewhere, but I’ve thought about changing the gears and doing a gear swap in the back and adding a locking differential. Obviously, I’ll be upgrading the tires and the rims. In fact, that’s probably coming in the next couple of weeks, and, uh, I’ll be doing things here and there to spruce the truck up and, uh, just make it better overall.

So I’ve got a lot of plans, and hopefully they pan out, and hopefully you guys get to see them because I’m really excited about doing all this stuff on camera and, uh, getting some of this stuff out there, especially when it comes to the engine. I’ve got some really interesting ideas as to what I might do in terms of, you know, pistons and heads and camshaft and that kind of stuff and how I’m going to get to the horsepower numbers that I eventually want to get to. Um, thinking about maybe using some cheap eBay parts just to see how they work. I mean, I’ve got a donor engine, so if I blow it up, then, well, I mean, I still got the original 306 I could drop back in if I had to, or, you know, 351 ones aren’t that hard to find in that junkyard somewhere. So yeah, I may have a little bit of leeway to screw up. I mean, it’s my first engine build ever. I’ve never even worked in a small engine before, so, um, I may be biting off more than I can chew, but hey, you know, that’s part of the channel. That’s, uh, that’s part of what we’re doing here.

All right guys, there you go. That’s a bullnose. That’s my bullnose. That’s what I’ve done, what I plan to do, my plans for the channel, all that stuff. So if you have any questions, comments, concerns, gripes, internet ramblings, stick them below. As always, thanks for watching guys. We’ll see you next time.