Tag 2K Clear Coat

Clearcoat Headlight Restoration

Published on July 5, 2024

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Show Transcript

Howdy folks, Ed here. Welcome back to Bullnose Garage. This obviously is not a Bullnose; this is my 2007 Ford F-150. It served me well for a lot of years. I’ve never had an issue with it, which is why I keep it around, and it’s basically my daily driver. But it is getting a little bit long in the tooth, and, uh, every now and then I like to spruce it up. Makes her feel better, makes me feel better, you know, and it’s good all around.

So today’s little bit of sprucing up is going to be fixing these old faded headlights. And I don’t know if you can see very well in the light of the setting sun, but, uh, this is pretty cloudy over here, and then this one over here is the same exact way. They’re pretty bad. So fixing that actually isn’t that hard. It takes just a little bit of sandpaper, some time, and some clear coat. And the clear coat that I’m going to be using is, uh, the good stuff. It’s SprayMax 2K clear. I actually have it left over from doing the wheels on my wife’s Explorer, so I figure, well, I got the can open and got some left, I may as well go ahead and, uh, use it on my headlights. And this stuff is, uh, the good stuff, so this should last the rest of the life of the truck. I should never have a problem with this yellowing or fading ever again once I get this done. And hey, you know, depending on how much, uh, orange peel there is at the end, I might even get a chance to use my new buffer, so that could be fun. Stick around!

Luckily for me, the headlights on an F-150 of this generation, generation, luckily, luckily for me, the headlights on this generation of F-150 are really easy to remove, and it’s going to be a whole lot easier doing this job with the headlights off the truck. So that’s what I’m going to do. As you can see, I’ve already done some work on both of these headlights. Unfortunately, I had some issues with my phone while I was filming the actual sanding down of these two, but, uh, even after doing a round of sanding, this one here is still a little bit junky down here at the bottom, so I am going to do some aggressive sanding down here to see if I can’t take care of some of this stuff. I’m going to use, uh, 220 grit, uh, to try to take out some of this stuff down here. Now, if I can’t get it, it’s not a big deal; it’s just this bottom part of the headlight, and the other one doesn’t really have as much of that problem. There is a little bit, uh, but the other one looks a little bit better. So like I said, I’m going to go start over basically with this one, and, uh, I’ll walk you through what I’m going to do.

So I’ve got all of my sandpaper already sort of, uh, cut up and ready to go. I’m going to start with 220 grit; that’s pretty aggressive for a headlight just to get, uh, a lot of this nastiness out of here. And then I’m going to move to 400 grit, and then I’m going to move to 600 grit, and then I’m going to move to 2,000 grit. At each level, I’ll be using water to make sure that, uh, I don’t put deep gouges or scratches inside the finish here. And, um, I’m going to start with a swirling motion because that’s the most aggressive to get, uh, all this stuff off of here. And then once the swirling motion has been laid in and I’ve got as much of this off as I think I can get, then I’ll do a horizontal sand like this to get rid of the swirl marks and make everything look nice and uniform. That’ll make the, uh, clear coat sort of get in there easier and make it look a little bit nicer with the clear coats on.

So again, the way we’re going to do this is we’re going to start with 220. I’m going to do swirls, then I’m going to do back and forth, and then we’re going to do 400, same thing, swirls, back and forth, and then 600, swirls, back and forth, and then 2,000, swirls, back and forth. And when we’re done, hopefully this will look about like this, except some of this crap down here will be gone. But we’ll see. I’m not sure I can get all this out of here, but we’re going to try it again. Yeah, it looks to me like I got some of that garbage off of there. Looks much better than it did. So I think we’re ready to mask and, uh, clean them up with some isopropyl alcohol and then clear coat.

While we’re waiting for these to dry, I just want to make a note. If you watched the episode where I painted the rims on my wife’s Explorer, then you’ve already heard me say this, but, uh, I’ll say it again here for those of you that didn’t. You always want to make sure that you’re going to wear a respirator when you’re working with a clear like this 2K clear. This is actually, um, a two-part clear coat. It is just like the stuff that you would use in a spray booth, uh, spraying a car, except that it’s in a rattle can. So, um, the catalyst in there can be pretty rough, so you want to make sure that you’re well ventilated and that you use a respirator. A lot of times I don’t wear respirators when I’m spray painting, but with this stuff, I always do. So, word of the wise.

Here we go, guys, the final product, and I gotta tell you, I am super, super impressed. I, uh, I thought maybe I was going to have to sand and do some buffing or, you know, wet sanding or something to get rid of the orange peel on this, and there is a little bit; you can see it, um, you know, if I move it around. I’m not sure how the lights reflecting back to the camera, but, um, you can see just a little bit of orange peeling there. But man, you know, I don’t think it’s enough for me to have to worry about wet sanding and buffing and going through that whole thing, so I think I am just going to leave these the way that they are. Uh, there’s a couple of little spots in here where I can feel, uh, contaminant got in; that’s probably just dust in the air from my garage. It’s not a super clean garage, so, um, but that’s fine. They certainly look a whole lot better than they did, uh, practically brand new. And you know this stuff is going to last a good long time, so, uh, I’m super happy with that.

The next thing we’re going to do before we put these back on the truck is just give them a real quick wax. Uh, I mean, it’s clear coat, so we’re going to wax it just like you’d wax your vehicle’s paint job. So pretty much any kind of car wax will work for this. I just happen to be using Meguiar’s Deep Crystal Carnauba Wax, but, uh, pretty much anything that you can pick up from, you know, auto parts store or even Walmart would work for this. If you’ve never waxed a vehicle before, it’s h pretty simple. Just make sure that you shake the wax up real good if it’s liquid wax. Oh, love the smell of carnauba wax in the morning. Put your wax on a clean cloth; you’re not going to do very much for this. They just, uh, just headlights, and then, uh, just wipe it on.

All right, and then we’ll set this one off to the side to dry, then do our next one. Once you’ve got your wax on, you just want to let it sit for a little while so it can dry. Uh, how long it takes is going to depend on the temperature, but you’ll know that it’s dry because you’ll see a hazy sort of film on there that, uh, looks a little bit dry, like dry wax. Dumbass. All right, try again. Once you’ve got your wax on there, you just want to give it the time. Give it the time. Once you’ve got your wax on, just give it a little bit of time to dry, and then once it’s dry, just wipe it off, and you’re good to go. All waxed up. The wax just serves as an extra protective coating just like it would on the clear coat on the rest of your vehicle, uh, to try to get this stuff to last as long as possible. And whenever I wash the vehicle and wax the vehicle, I will make sure to wash and wax these headlights now, uh, just like they’re a regular part of the paint because basically with a clear coat on them, they are.

Oh, here we have the final product, and I got to say I’m pretty happy with that. All it took was just a little bit of prep work, some sanding, a little bit of clear coat, and about 24 to 48 hours of cure time, and just a little bit of wax. And here we have basically what looks like brand new headlights. And now when you get real close, you can see the orange peel, but from just a little ways away, you really can’t see it at all. And no matter what, it looks way better than it did, and it’s going to last a good long time. So as always, if you have any questions, comments, concerns, gripes, internet ramblings, stick them below. Thanks again for watching, guys. We will see you next time.

Hey folks, Ed here. Welcome back to the Bullnose Garage, where today we’re taking a break from the Bullnose itself to give my trusty 2007 Ford F-150 a little TLC. The ol’ girl has served me well over the years, but her headlights? Let’s just say they were looking a bit more like frosted glass than clear lenses. So, in today’s adventure, we’re diving into headlight restoration using some good old 2K clear coat.

The Problem: Faded, Foggy Headlights

If you’ve ever had a vehicle for more than a few years, you know the drill: headlight lenses get foggy, scratched, and just plain ugly. My F-150’s headlights were no exception. They were cloudy enough to make me wonder if they were auditioning for a fog machine gig. It’s time to restore their former glory.

The Solution: Sandpaper and 2K Clear Coat

Forget those headlight restoration kits that promise the moon but deliver a dusty asteroid. What you really need is some sandpaper, a can of 2K clear coat, and a bit of elbow grease. The clear coat I’m using is SprayMax 2K, the same stuff I used on the wheels of my wife’s Explorer. It’s top-notch and should keep these headlights clear for the rest of the truck’s life.

Step-by-Step Restoration

1. Headlight Removal: Removing the headlights from my F-150 was surprisingly easy. It’s a whole lot simpler to work on them off the truck. If only everything in life could be this straightforward!

2. Sanding Process: I started with some aggressive 220 grit sandpaper to tackle the worst of the fog. Once the heavy lifting was done, I moved through 400 grit, 600 grit, and finally 2,000 grit to smooth everything out. Water is your friend here—it helps prevent deep scratches.

3. Clear Coat Application: After cleaning the sanded lenses with isopropyl alcohol, it was time for the clear coat. Word to the wise: wear a respirator. This stuff isn’t your average spray paint—it’s a two-part clear coat, and safety isn’t optional here.

The Results: Almost Like New

After the clear coat dried and cured (give it 24 to 48 hours), it was time for some car wax. Waxing isn’t just for the body of the car; it’s a great way to add extra protection to the headlights as well. I used Meguiar’s Deep Crystal Carnauba Wax, but any good car wax will do.

The end result? Well, let’s just say if you squint, you might think I’ve got brand new headlights. While there’s a tiny bit of orange peel if you look closely, it’s not enough to bother with more sanding. Besides, it’s a truck, not a show car.

Wrap-Up

And there you have it, folks. With a little bit of effort and the right materials, you can make those foggy old headlights look almost new again. So if you’re tired of squinting through cloudy lenses, give this method a shot. Your truck will thank you, and maybe you’ll even get a few extra lumens for those nighttime drives.

Feel free to drop your questions, comments, or even your gripes in the comments below. I’m always up for a bit of shop talk. Thanks for watching, and see you next time!


Bullnose Garage at YouTube

If you want more specific information on Bullnose Ford Trucks, check out my YouTube Channel!

For more information on Bullnose Fords, you can check out the BullnoseFord SubReddit or Gary’s Garagemahal. Both are excellent resources.

As an Amazon Associate, I earn from qualifying purchases. If you see an Amazon link on my site, purchasing the item from Amazon using that link helps out the Channel.
DIY Police Wheels

Published on January 24, 2021

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Show Transcript

Howdy folks, Ed here. Welcome back to Bullnose Garage. And this is not a Bullnose, but it is my wife’s car. It’s a 2013 Ford Explorer, and as you can see, there’s something missing. So about a little over a year ago, we went on a little vacation up to the Grand Canyon just for a couple of days. And going through Tucson, we went through some, uh, really rough construction. And then on the other end of town, we stopped to get some gas. And when I got out, I noticed we were missing a hubcap. Now, who knows where we lost this thing? It’s probably on the side of the road somewhere. Even today, my wife looked at this and saw an annoyance. We were gonna have to pay money to get a new hubcap and get it put on. I saw it as an opportunity for customization. I’ll be using this stuff here to achieve the look that I want for these rims, which is basically to look kind of like a police vehicle. Now, I’m not doing it so that I look like a police vehicle. I’m doing it because I like the way that black rims with center caps and trim rings look. And if you’ve watched any of my videos before, you already know that about me.

So what we’re using is this wire wheel on this big old grinder. Hopefully, that’ll make quick work of getting this rim cleaned up. I’ve got some automotive primer here just to get a good base layer. I’ve got high heat paint because that’s what I have. I have a whole bunch of it. But the important thing about this is that it’s matte paint. So I’m also using a 2K Spray Max clear coat. And if you’re going to use a clear coat over top of a base coat, you want to make sure that your base coat is a matte finish and not glossy because if it’s glossy, then your clear coat won’t adhere correctly. So this should be interesting. I’ve never used a 2K clear before. This will be the first time. I’m really interested to see just how that’s going to turn out.

So keep in mind, this is basically just a driveway paint job. I’m not going for super professional results, but, uh, I’m hoping that it turns out nice and, uh, sort of dresses up my wife’s vehicle just a little bit. So first thing to do is to get the vehicle up in the air, get all the wheels and tires off, and then I’m going to go through and remove all of these wheel weights so that we can get a nice, even clean finish all the way around. And then when we’re all done and everything’s put back together, we’ll just take it over to Discount Tire and get it rebalanced because generally, they do that for free, and we always get our tires from there anyway, so it’s a good deal.

Now, so I picked up this trick from some other YouTube videos I watched about painting rims with the tires still on. They used index cards to mask off the tire by placing them in the rim, but I’m using old wedding invitations. We had a bunch of them laying around. I guess we don’t have as many friends as we thought we did. Got the wheels and tires off the Explorer into the garage. The wheels are just about as clean as I’m prepared to get them, so that means we’re ready to start the painting process, which means I’m going to start with my automotive primer. So the plan for this is to put down one good coat on all four wheels, and then about the time that I’m done with all four, the first one should be ready for a second coat. So I’ll just do another round, get them all coated again, and then this primer is gonna need to dry for about 45 minutes or so before I put on my base coat.

So the base coat, again, is this high heat black Rust-Oleum matte spray paint, and that’s going to have two coats. So I’ll go around the exact same way as I did with the primer. And once the, uh, the base coat is on, then I’ve only got about 30 minutes or so before I want to put on my 2K clear. So you don’t want the base coat to dry completely before you put the 2K clear on because you want that good chemical bond. You want them to sort of bond together before the base coat is completely cured. So the base coat needs to be dry but not completely cured. So if you can touch it and you know it’s not tacky, then that’s about the time that you want to put your 2K clear on.

I may have a little bit more time today than normal. It’s a little chilly out. It’s about 60 degrees in the garage. So when I get to the 2K clear, I’ll go over a little bit more exactly how this works. It’s a little bit different than a rattle can because it actually is a two-part clear coat just like you get out of a spray gun, except it’s in a can. So, uh, it goes on a little bit different and works a little bit different. So we’ll talk about that when I get to that point.

So, so, so, so while I’m waiting for the base coat of my rims to dry up a little bit, let’s talk about this Spray Max 2K clear coat that I got. Now, I got this because it’s an, actually, it’s a two-part clear coat just like you’d get out of a regular air spray gun, only it’s conveniently in a rattle can. Um, and it should provide a nice long-lasting clear coat finish to these rims so I don’t have to worry about things coming up on the road and chipping them or giving any other kind of problems, at least not above and beyond what you get on a normal car finish because basically that’s what this is. So I wanted this for the durability and the, uh, you know, lasting longer than just like an off-the-shelf rattle can clear coat.

So the way this works is there’s this little cap on top, and you actually, uh, put this on the bottom there, hit it with the palm of your hand, and that breaks open the seal inside which mixes the two parts. Give it a good shake for a while, and you’re good to go. Now, when you’re spraying this, whenever you’re spraying paint, you always want to, uh, keep your hand in constant motion. You never want to stop, and if you’re gonna stop, you’ll let off so that you don’t create big splotches when you’re, uh, you’re doing your spray. But this is a little bit different than a regular rattle can. A rattle can, you go kind of quick. Uh, this you want long, deliberate strokes, much more like you’re doing, um, a regular spray gun because that’s basically what this stuff is.

If you’ve watched any of my videos in the past, there will have been times that you’ve seen me do some spray painting without a respirator, and that’s either because, quite frankly, I forgot or because I was outside and didn’t feel like I needed one. But in the case of this stuff, no matter where you’re at, no matter how well-ventilated your room is, you want to make sure that you’re wearing a respirator because this stuff is no joke. It’s serious stuff, just like the stuff that you put on a car in a spray booth. And so you’d never see those guys spraying without a respirator. You never want to spray this stuff without a respirator. I will definitely have my respirator on. Word to the wise, just, uh, it’s okay to get away without a respirator if you’re doing regular spray paint for a little while. Not with this stuff, so make sure you got one on.

We’re just about ready for this. Um, I’m letting these dry a little bit more. It’s taking quite a bit longer for these to dry than I expect. I think that’s probably because of the temperature, and I did put quite a heavy top coat on here. So I just want to make sure that there’s no more of these little tacky spots like you can see right here. They’re almost gone. I’m just about ready to put this on. One of the nice things about matte spray paint is that you can very clearly see when it’s dry and when it’s not. So even though this stuff here isn’t tacky anymore, uh, it’s definitely not fully cured. So I should still get a good chemical bond with my 2K clear. I just want to make sure that I don’t clear over this stuff. It’s still a little bit wet and sort of seal in that wetness and, uh, make it so that it never dries. I’m not sure if that’s even a thing, but, uh, I want to make sure that that’s not a thing that I’ve got to worry about. So we’re letting it dry. I think I probably got about five or ten more minutes, and then we’re good to go.

Okay, here we go. Okay, so now we’ll let that tack for about 10 minutes. Do it again. Okay, here we go, round two. So, so, all right, got my wheels and tires all done, back from the tire store, balanced and, uh, ready to put back on the Explorer. I think they look pretty good for, uh, an amateur garage black rim paint job. I’m pretty happy. There’s a few spots where the, uh, clear coat didn’t go on real smooth, and I think that’s just because of the angle that I was spraying at and just unfamiliarity with the process. But overall, I’m real happy. Out here, just about ready to put the wheels on the Explorer. I wanted to go over real quick exactly what I’m doing here.

So I went out and I got some center caps from a 2002 to 2005 Explorer. Now, this is a 2013, so obviously these aren’t meant to go on here, but I think they’re gonna look really good in the center of these black wheels. And to get these to work correctly, I had to go out and get lug nuts that actually allow for these to clip on. So these, um, actually clip onto the lug nuts themselves. They go back here, and there’s a little clip that goes in. So you have to make sure that if you’re going to do this with these particular center caps that you get the right lug nuts. So I had to get a set of new lug nuts for all four wheels, but they aren’t that expensive. I think it’s going to look nice. I will put the part numbers for these lug nuts and these center caps in the description of the video. You’re going to have to go to eBay probably to get the center caps, but the lug nuts that you can get from just about any auto parts store.

And then once that’s all done, of course, if you know me, I love trim rings, so we’re gonna put trim rings on all four wheels. But, uh, we’ll do that when everything’s done. I’ll save the trim rings for last because I am kind of curious how these wheels are gonna look on the vehicle without the trim rings, with just the center caps on them. Okay, I’m really looking forward to seeing how these rims finally look on this vehicle, so let’s get them on.

If your goal for this project is to make your rims most closely replicate what a police Explorer rims look like, then this is where you’re going to want to go and probably where you’re going to want to stop. This is about how they look now. The center caps aren’t exactly accurate, but the actual police Explorer center caps are a little bit more expensive than the ones that I got, so there’s that to consider. As for me, that’s not really the look that I’m going for. I like that look, but as I’ve said before, if you’ve watched any of my videos, you know that I am a sucker for trim rings, so that’s what I’m doing next.

Before you do something like this, keep in mind that the clips of the trim rings, trim rings, hello Bailey, before you do this, keep in mind that the clips on the trim rings are going to mar the paint on your rims. I don’t really care about that. Like I said, it’s a garage paint job, not a big deal, but trim rings will do that. So if you’re concerned about that, you may want to think twice about putting trim rings on your vehicle.

So, so, well, there you have it, a basically brand new set of rims for my wife’s Explorer. Now they’re not new, but they are refurbished, and I’m pretty happy with how they turned out. If you’re looking to do something similar, then maybe you, uh, could go the same route that I went. Just an old set of steel wheels with some primer black paint, a real nice 2K clear, and a little bit of bling on top. The nice thing about steel rims is that you can pretty much do whatever you want. They’re pretty cheap. You can find them in any junkyard anywhere on a whole bunch of different vehicles, and if you screw them up, oh well, just clean them up and repaint them or get another one. It’s not a big deal. And me personally, I really like the way the steelies look, especially when they’re nice and cleaned up like this.

As far as my wife is concerned, she doesn’t really care. She told me that I could paint pink polka dots on them as long as the vehicle runs okay and is safe and as long as all four wheels match. Well, at the very least, all four wheels match, and I really like the way it looks. As always, guys, if you have any questions, comments, concerns, gripes, internet ramblings, stick them below. Thanks again for watching, and we will see you next time.

Welcome back to Bullnose Garage. Today, we’re taking a detour from the Bullnose Ford to tackle a little project on my wife’s 2013 Ford Explorer. It all started with a missing hubcap after a trip to the Grand Canyon—thanks, Tucson construction!—and instead of shelling out for a replacement, I saw it as a chance for some good old DIY customization.

From Missing Hubcap to Sleek Black Rims

After losing a hubcap on a road trip, my wife saw an annoyance; I saw an opportunity. Why replace a hubcap when you can refurbish all the rims and give the car a slick, police-like look? The goal: transform the faded steel rims into something that looks like it belongs on a cop car, minus the actual impersonation part.

Prepping the Rims

First, I had to get those wheels off and cleaned up. I used a wire wheel on my grinder to remove the grime and get a smooth surface. Removing the wheel weights was crucial for an even finish, and since we get our tires from Discount Tire, I knew they’d balance them for free afterward.

For masking, I used old wedding invitations to protect the tires. Turns out, they’re just the right size, and it’s not like we’re sending those out again! Once masked, we were ready to start painting.

The Painting Process

I started with an automotive primer, applying a coat to each rim and then going around for a second coat. The primer needed about 45 minutes to dry, then it was time for the base coat.

Using high heat, matte black Rust-Oleum spray paint, I applied two coats. Timing was key here—after the base coat was dry but not fully cured (about 30 minutes), I moved on to the 2K clear coat for that durable finish.

Applying the 2K Clear Coat

The Spray Max 2K clear coat is a two-part system in a single can. It’s like a pro-grade clear coat but in rattle-can form. Don’t forget the respirator for this one—this stuff is potent. It goes on slower than regular spray paint, mimicking the application of a spray gun for a smoother finish.

Finishing Touches: Center Caps and Trim Rings

To finish the look, I added center caps from an older Explorer model. This required new lug nuts to fit them, but they weren’t too pricey. Trim rings were the final touch, though I warned that they might mar the paint a bit. But hey, this isn’t a showroom paint job—it’s a garage project.

Wrapping Up

So there you have it, a set of rims that look almost new on my wife’s Explorer. Steel rims offer the flexibility to do this kind of project without much risk. Even if you mess up, it’s easy to find replacements and start over. And if you ask my wife, as long as the wheels match, she’s happy.

Want to try this yourself? Here’s what you need:

If you’re looking to give your vehicle a facelift or just want to see how good those steelies can look, check out the video above. Questions or comments? Drop them below. I’ll catch you next time for more DIY adventures.


Bullnose Garage at YouTube

If you want more specific information on Bullnose Ford Trucks, check out my YouTube Channel!

For more information on Bullnose Fords, you can check out the BullnoseFord SubReddit or Gary’s Garagemahal. Both are excellent resources.

As an Amazon Associate, I earn from qualifying purchases. If you see an Amazon link on my site, purchasing the item from Amazon using that link helps out the Channel.